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American 763 takeoff incident, ORD

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Old 28th Oct 2016, 23:45
  #21 (permalink)  
 
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Originally Posted by sprite1
I noticed the slide at door 2L has difficulty extending into position. Looks like due to the wind. At 14kts, I'd be concerned about its ability to extend at 35-40kts of wind which is the certificated demonstrated crosswind limit.
Don't think it was just the wind blowing that slide around. One of the videos on Twitter has footage where you can hear what may be the port engine still operating as the slides deploy. As it shuts down, the out of place slide moves back into place.
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Old 28th Oct 2016, 23:48
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Originally Posted by cactusbusdrvr
Some info from ORD suggests that a tire or two blew during the abort and pieces penetrated the right inner fuel tank.
Shades of Concorde if that were true. I will wait for more information. Sounds closer to an uncontained failure - perhaps another CF6 turbine disk?
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Old 29th Oct 2016, 00:05
  #23 (permalink)  
 
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Originally Posted by tdracer
There have been a number of issues with burst turbine discs on the CF6, but I don't recall the -80C2 variant being affected. The big problem has been with the CF6-50, with a few other well known events on the CF6-80A. Two -80A disc failures occurred during ground runs - one ground run failure resulted in the 767 burning to the ground (USAir IIRC).
But as noted, I don't recall any such issues with the CF6-80C2 (which was a major redesign of the -80A, not a whole lot in common)
That was an American Airlines 767 at LAX. From what I know, there have been 4 HPT disk failures for the CF-6 until now. The turbine had about 50,000 hours on wing and was around 2/3 of the way into it's lifetime cycle limits. The other -80A threw its turbine disc on the ground during maintenance run ups in Philadelphia. That was a UAL bird and also sustained substantial damage. The third aircraft was Air New Zealand, headed from Brisbane to NZ. That failure occurred in flight at 11,000 feet and contacted the wing leading edge. They were very lucky. Fourth aircraft? Unknown at the top of my head.
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Old 29th Oct 2016, 00:26
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Originally Posted by tdracer
No, GE90 is a clean sheet design compared to the CF6 - about all they have in common design wise is they are both two spool and made by GE.
There have been a number of issues with burst turbine discs on the CF6, but I don't recall the -80C2 variant being affected. The big problem has been with the CF6-50, with a few other well known events on the CF6-80A. Two -80A disc failures occurred during ground runs - one ground run failure resulted in the 767 burning to the ground (USAir IIRC).
But as noted, I don't recall any such issues with the CF6-80C2 (which was a major redesign of the -80A, not a whole lot in common)
The USAir was an -80C2
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Old 29th Oct 2016, 00:32
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Original posting by tdracer:
Two -80A disc failures occurred during ground runs - one ground run failure resulted in the 767 burning to the ground (USAir IIRC).
The other one I recall is this one at LAX:
An explosion that ripped apart the engine of an American Airlines 767 during a ground test at Los Angeles International Airport was far more dangerous than first reported, new details suggest.

The blast was strong enough to hurl an 18-inch chunk of metal disk more than half a mile -- across taxiways, service roads and two active runways. Airport workers found the piece two days later, not far from the airport's perimeter fence.

The pilots on the incoming flight reported a vibration they couldn’t quite figure out the source other than one of the engines. So rather than remove the suspected engine from the wing for examination, it was decided to attempt to duplicate the vibration on wing.

Workers were still trying to figure out what was wrong with the airplane when they pushed the throttle for both engines to high power, and one of them blew apart.

The explosion outside the American Airlines maintenance hangar on June 2 sparked a small fire that sent a column of dark smoke over the passenger terminals at LAX and drew most of the initial attention. The explosion -- officially an "uncontained engine failure" -- gutted the engine and blackened part of the airplane's fuselage. Part of the failed disk traversed through the fuselage doing substantial damage and into the other engine.

It also blasted pieces of the damaged engine onto a nearby runway -- and, in one case, clear across the southern airfield. The workers who found that piece half a mile away described it as a wedge of metal, 2 inches thick, and heavy.

The aircraft was written off as a total loss.

The problem were tiny cracks that had developed in the edges of the fir trees of the disk holding the stage 1 HPT blades. These cracks became apparent near the end of the life of the disks, but before removal from service.

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Old 29th Oct 2016, 00:56
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Do the first class passengers have to carry their own luggage down the slide or does the staff assist them?
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Old 29th Oct 2016, 01:07
  #27 (permalink)  
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Turbine D:

That LAX incident told me that AAL pushes their maintenance to the max. Can you imagine this 767 half way between LAX and HNL?
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Old 29th Oct 2016, 02:31
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A report that this was an uncontained 'fan disc' failure:

At Chicago O'Hare, American Airlines 767 catches fire on runway

By Steve Almasy, Jon Ostrower and Rene Marsh, CNN

Updated 10:11 PM ET, Fri October 28, 2016

(CNN)The right-side engine of an American Airlines Boeing 767 failed Friday during an attempted takeoff, sending debris as far as a half mile and passengers hurriedly down emergency slides onto a runway at Chicago's O'Hare International Airport.

Three sources familiar with the unfolding investigation told CNN the General Electric engine suffered an apparent "uncontained" failure.

The 161 terrified passengers and nine crew members scrambled to safety Friday afternoon after huge flames erupted on the right side of the plane.

The rare, but extremely serious, engine failure sent debris from the engine spewing across the south side of the expansive airfield. Part of the engine's fan disc were found a half mile away on a hangar used by UPS, two sources said.
At Chicago O'Hare, American 767 catches fire on runway - CNN.com

As in TurbineD's AA 767 news article posted above, the engine parts were flung a half mile away.
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Old 29th Oct 2016, 03:04
  #29 (permalink)  
 
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If that fan disc had let go 20 seconds later..........

Time to get auto lockouts fitted to the overhead bins, at a minimum for first class it seems.
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Old 29th Oct 2016, 03:05
  #30 (permalink)  
 
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Originally Posted by BobM2
The USAir was an -80C2
You are correct, that was a CF6-80C2. I stand corrected...
GE has previously expressed concern regarding the use of PMA turbine blades (i.e. aftermarket blades). Their turbine disc life limits are based on the OEM blades - the PMA blades are typically a different material and significantly heavier than the OEM blades, which throws those turbine disc life limit analysis out the window...

BTW Turbine D, that was the other event I was thinking off (that picture of a partial disc embedded in the other engine is well seared in my memory, although I believe it bounced off the ground - it didn't go through the airplane). I didn't remember the aircraft being a write-off, but it was well used 767 so it probably didn't take all that much damage).

I treat early reports as highly suspect - more often than not they are incorrect, however if the report Airbubba quotes is correct of a fan disc failure, that's really scary. Off hand, I can't remember a fan disc failure since the Sioux City DC-10.
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Old 29th Oct 2016, 03:22
  #31 (permalink)  
 
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Originally Posted by tdracer
I treat early reports as highly suspect - more often than not they are incorrect, however if the report Airbubba quotes is correct of a fan disc failure, that's really scary. Off hand, I can't remember a fan disc failure since the Sioux City DC-10.
And, I may be reading too much into the report when they say fan disc parts were found half a mile away. It might still be a turbine disc failure causing an explosion that tore up the fan.
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Old 29th Oct 2016, 04:15
  #32 (permalink)  
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Originally Posted by Cole Burner
As said above regarding the slide at L2

You can hear the left engine is still running and it is shut down at 0:33.

You can also notice the cabin lighting is still on so electrical power is still applied.
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Old 29th Oct 2016, 04:16
  #33 (permalink)  
 
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The internal video shows MOST of the overhead lockers were closed and very few passengers carrying their hand luggage....I guess when its this obviously serious people understand the need to EVAC swiftly.
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Old 29th Oct 2016, 04:50
  #34 (permalink)  
 
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I treat early reports as highly suspect - more often than not they are incorrect, however if the report Airbubba quotes is correct of a fan disc failure, that's really scary. Off hand, I can't remember a fan disc failure since the Sioux City DC-10.
Delta MD80 in Florida.

The GE fan blades are much bigger now days

obviously we need more info on this one

pics?
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Old 29th Oct 2016, 05:18
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Grabbing luggage

According to Eric Horng (sic) of ABC 7 Eyewitness News TV in Chicago, passenger [Gary] "Schiavone said during the evacuation several passengers remarkably tried to grab their bags out of the overhead compartment. That almost caused people to fall in the aisle.”

Last edited by Setpoint99; 29th Oct 2016 at 16:43.
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Old 29th Oct 2016, 05:21
  #36 (permalink)  
 
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Originally Posted by tdracer
GE has previously expressed concern regarding the use of PMA turbine blades (i.e. aftermarket blades). Their turbine disc life limits are based on the OEM blades - the PMA blades are typically a different material and significantly heavier than the OEM blades, which throws those turbine disc life limit analysis out the window...
I am not a gas turbine engineer, but even I'd stop and think about it before swapping in heavier blades, given the RPM these things run at. It sounds, well, risky... I'm slightly surprised that the certification system would allow that to happen. It seems like a massive departure from the designer's intents, like disabling the overweight trip on a 3 ton elevator in a building and then putting 4 tonnes in it and pressing the button for the 100th floor.

Do a lot of airlines tinker in this way? Any way for the flying public to find out in advance of getting on board?
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Old 29th Oct 2016, 07:33
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Great job by the crew and emergency services. The videos show a few people taking carry-ons out with them, altho' the inside video showed only 1 empty o/head locker. Lots of passengers loudly urging others to get off as quickly as possible. Lots getting off without luggage. Maybe passengers are starting to get the message?
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Old 29th Oct 2016, 08:10
  #38 (permalink)  
 
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I was amused by the results of going down a slide while trying to film the process at the same time: “Aaarrrghh! Ouch! Thud! Ooofff!..."
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Old 29th Oct 2016, 09:05
  #39 (permalink)  
 
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On the money.

Loved that post Blade master
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Old 29th Oct 2016, 09:07
  #40 (permalink)  
 
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as in EK and SQ 777 ground fires - the wind was again in most part here blowing the fire away from the fuselage

there is some bad smoke damage to the rear cabin Right hand side of this AA 767 but I cannot see a major breach or windows melted, the skin has been damaged - certainly lucky again otherwise Manchester would come back to haunt
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