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Im sorry but im making a valid well educated analysis here but no one is able to understand it because its a bit complicated for me to put in text.
Yes, Mast bumping is typically a thing which happens under power, so is typically, severe at the top of the mast. But this was not under normal power situation, as torque was lost due to an entire drivetrain component missing. There have atually been quite a substantial number of number of military related incidents where the bumping has lead to cracked transmission cases. But for commercial examples, N6181A, September 16 September 12, 2016 - mast bumping event on ground "The inspector performed a limited inspection and noted substantial damage sustained to the main rotor mast and to the transmission system." Now im sorry to offend anyone, my posts are meant to be informative. Is there any chance I can maintain an ounce of respect on here ? I resepct everyone else, why is there none available for me? |
Jeremy. this is a very qualified and experienced group, you gotta really know your stuff to make a good impression here. For myself, particularly on this forum, I often read and consider more, and post less, and only what I know first hand from having done it/lived through it!
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What is an "Access Mask"?
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Originally Posted by JeremyThompson
(Post 11870311)
...
Everything ive seen, and in particular the NTSB footage of the guy poking around the tail, suggests the tail rotor drive shaft bonds failed and cut the top of the tail boom open leading to loss of anti torque control, and an immediate yaw... First, I assume by "tail rotor drive shaft bonds" you mean that a coupling between the tail rotor drive shaft elements failed? The footage of the helicopter emerging from behind the building appears to me to show the fuselage yawing anticlockwise as viewed from above [update: I can now see the clockwise yaw others had indicated]. The tail boom might initially also start yawing in that direction but then seems to fold back as if resisting the sudden yaw by its own inertia and aerodynamic loads. If there was a loss of tail rotor drive, then the fuselage should start yawing clockwise viewed from above (until pilot reacts and reduces collective and power) [update: which again is the direction of yaw most posters here were seeing, and I now can as well] . I realise different people might perceive the direction of yaw in opposite directions [update: I have changed my perception over time]. You also associate the audio sound with a tail rotor shaft thrashing around. But the frequency has been associated by others with main rotor RPM. The tail rotor and tail rotor drive RPM is much higher so I would expect a higher frequency if that was the cause of the sound? |
im making a valid well educated analysis here If you go back to basics, how many times has this happened in previous TR drive failure incidents in the past? I doubt anyone here has heard of one and, frankly, if this was the logical outcome, of a failure type that has a relatively high risk of occurring, I’m sure many here will have stopped flying sooner! |
Related to the topic, I found an interesting video diary showing a brief glimpse of this kind of operation. This one follows a flight to and from Newark (it uses part of the same flightpath and you can see the now-famous NJ riverside buildings from the aerial perspective). The accident aircraft even makes a cameo. I think it might be the same operator, perhaps a sister aircraft.
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Originally Posted by JamesT73J
(Post 11867413)
A partial screengrab from the NTSB B-roll video, showing the tail boom failure point. The investigator is holding a torch, the black shaft is not part of the aircraft.
https://i.imgur.com/rgMz6dg.png The full video source is here: https://youtu.be/_n2dJN7xemM Then a few more observations about the tail rotor drive shaft as seen in the NTSB B-roll. Will start by including a layout drawing of a 206L-3 from a Bell brochure (the L-3 is presumably mostly similar to the L-4): https://cimg1.ibsrv.net/gimg/pprune....1618245d9f.jpg Next, a pair of views near the fractured tail boom but also looking forward to what I understand from Kulwin Park (#139) is the Oil Cooler Fan (dark green). A spline end of a portion of tail rotor drive shaft is visible where marked by arrows, with support bearing still intact at that location: https://cimg5.ibsrv.net/gimg/pprune....8ff4b16a5c.jpg https://cimg6.ibsrv.net/gimg/pprune....69c435a0e4.jpg Then, as Kulwin Park noted in #139, a seemingly fractured section of tail rotor drive shaft further forward below the engine (see again arrow): https://cimg3.ibsrv.net/gimg/pprune....08b4f976a9.jpg Finally, to complement the screen shot of tail boom fracture already posted by JamesT73J, another view looking from directly behind. A portion of the tail boom skin hangs out on the right side of the fracture (white being the interior colour of the tail boom at this location): https://cimg6.ibsrv.net/gimg/pprune....21253c9e61.jpg It isn't obvious to me the fracture of the tail boom is due to a drive shaft flailing about given the bearing seat near that fracture isn't massively distorted. It also doesn't seem the fracture at this location relates directly to a main rotor strike as that would likely have occurred further aft. So can anything be drawn from the remnants of the tail rotor drive? My guess is the TR drive fracture below the engine may have occurred when the fuselage impacted the water (which seemed to be mostly inverted). Drive shaft may have been pulled apart at spline aft of oil cooler fan when the tail boom folded as seen in video? I was curious to see the animation(?) one of the investigators showed Jennifer Homendy on their laptop at 5:43+. The rotor hub looked more like a Bo105 or BK117. Gives me a sense they were trying to illustrate the way in which cyclic pitch control of blades operates rather than something specific to 206L. In turn, I am still left wondering if perhaps a pitch control link gave way? A single 'out of control' blade would certainly generate a noise consistent with 1 per rev of the main rotor system as Juan Browne is indicating in one of his video clips. Not sure what the sound of a blade driven to a large AoA might sound like* but the drag on such a blade would cause rotor to loose its RPM even with turbine still driving it. That is consistent with the frequency of the noise in the video reducing over time. But rotor drag should then have caused the fuselage to yaw clockwise which is opposite to what I perceive from the video footage. * Audio of footage of the EC130B4 VH-XH9 landing following its collision with EC130B4 VH-XKQ on Gold Coast of Australia in 2023 revealed a distinct 'swoosh' sound, perhaps matching rotor RPM. I now suspect that was due to what the final report reveals was a partly delaminated blade on XH9. |
The video shows the tailboom, once separated, passing through the main rotor, before it too separated, and disintegrating.
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Originally Posted by hargreaves99
(Post 11870586)
What is an "Access Mask"?
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Originally Posted by hargreaves99
(Post 11870586)
What is an "Access Mask"?
Now duly applied as warned to our accident junkie, who can no longer access Rotorheads thus saving us Professional Pilots bandwidth, time and patience. |
Originally Posted by JamesT73J
(Post 11870659)
I think it might be the same operator, perhaps a sister aircraft.
Originally Posted by helispotter
(Post 11870666)
First of all, is it fair to assume the two broken tubes emerging from within the tail boom are the tail rotor pitch control and the elevator control links?
Will start by including a layout drawing of a 206L-3 from a Bell brochure (the L-3 is presumably mostly similar to the L-4): Next, a pair of views near the fractured tail boom but also looking forward to what I understand from Kulwin Park (#139) is the Oil Cooler Fan (dark green). A spline end of a portion of tail rotor drive shaft is visible where marked by arrows, with support bearing still intact at that location: a seemingly fractured section of tail rotor drive shaft further forward below the engine (see again arrow): It isn't obvious to me the fracture of the tail boom is due to a drive shaft flailing about given the bearing seat near that fracture isn't massively distorted. Drive shaft may have been pulled apart at spline aft of oil cooler fan when the tail boom folded as seen in video? I think a good question would be what caused the #4 hanger bearing to fail and where are the #3, #4, #5 TR shafts? |
https://cimg4.ibsrv.net/gimg/pprune....82f201fc7.jpeg
This is the tailboom of a Long Ranger that suspectedly got into the Van Horn bounce. The pilot was extremely lucky to get it on the ground and it all happened within seconds. The landing was not hard at all. Eerily similar damage wouldn’t y’all say? |
Originally Posted by wrench1
(Post 11870712)
No. Blade is a different operator than the accident aircraft.
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Originally Posted by verticalspin
(Post 11870739)
Blade does not own any helicopters. They use various New York operators, New York Heli being one of them. They usually took care of the shorter airport transfers around the city in their 206s. So yes, that would be the same aircraft.
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Originally Posted by Sir Korsky
(Post 11870558)
The speaker of the house has speaked.
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Originally Posted by TwinHueyMan
(Post 11870737)
This is the tailboom of a Long Ranger that suspectedly got into the Van Horn bounce. The pilot was extremely lucky to get it on the ground and it all happened within seconds. The landing was not hard at all.
Eerily similar damage wouldn’t y’all say? |
Originally Posted by wrench1
(Post 11870712)
I think a good question would be what caused the #4 hanger bearing to fail and where are the #3, #4, #5 TR shafts?
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Something I noticed tonight as I was reading through, that I hadn't noticed before in the pictures. The very straight line of the break on the left side of the tail, compared to the more can opener style of damage to the bottom and right side.
Would a crack lead to such a straight break? I wouldnt think a crack would propogate in such a straight line, but a straight line in a crash where everything else looks like a beer can seems odd to me. If my blade directions are right, if something,(crack, harmonics like the picture above, FOD denting the tailboom?) caused the tail to weaken, the tail rotor would fold the tail to the right like the accident sequence? |
Thanks wrench1 (#332) for explaining tail rotor drive components and their arrangement. On the basis the L-3 drawing remains representative of an L-4 in terms of overall layout, I added abbreviated labels pointing towards the items you described (hopefully correctly).
https://cimg0.ibsrv.net/gimg/pprune....9de4237269.jpg As with TwinHueyMan (#333) and JamesT73J, I certainly see the similarities between both tail boom failures, only that one managed to "hang on". Returning to post #259 by SansAnhedral where the missing tip of one rotor blade was sketched onto the photo of the recovered rotor, I was wondering if there was any evidence of that part already being missing off the main rotor on its way down. If you view from 0:46 in the following clip, you could certainly convince youself a portion was already missing in the air: https://cimg6.ibsrv.net/gimg/pprune....30b995c2fa.jpg So question then is whether the missing 'tip' was the 'first' failure (causing substantial unbalance in rotor with 1 per rev vibration), or did the tip only fail after striking tail boom due to a substantial rotor 'hop' or deflection or as tail boom parted? In post #329 Bell_ringer reports seeing the tail boom passing through main rotors, but on the videos I have come across, the helicopter is too grainy to make out much at that point. Is there a clearer clip somewhere zoomed into the helicopter? |
https://cimg2.ibsrv.net/gimg/pprune....f506f445c1.png
It looks like at some point the main rotor blades may have clipped the fin on the horizontal stabilizer (marked orange line) |
Originally Posted by zhishengji751
(Post 11870877)
It looks like at some point the main rotor blades may have clipped the fin on the horizontal stabilizer (marked orange line)
skadi |
Originally Posted by skadi
(Post 11870905)
Orange line should be from up right to down left
skadi |
Originally Posted by skadi
(Post 11870905)
Orange line should be from up right to down left
skadi It looks like it would have already detached or possibly twisted/rotated to make such damage possible and to be in-plane with the rotor disc. |
Originally Posted by zhishengji751
(Post 11870915)
I agree that in a typical tail boom strike it would be the other direction but I believe I've marked the damage correctly and the face of the damage appears consistent with the direction of the main rotor.
It looks like it would have already detached or possibly twisted/rotated to make such damage possible and to be in-plane with the rotor disc. Now I have looked on a bigger screen and I`m with you that the bladestrike was not the primary cause of this accident as many here suggested first. skadi |
There is also this interesting PPRuNE thread on Van Horn blades from 2022.
Originally Posted by Salusa
(Post 11345167)
VHA News
We have had onset of severe vertical vibration in 206L1 with Van Horn Blades when lightly loaded and low fuel. Two separate machines and two different pilots. In both cases pilots described the vibration as severe enough to the point where they thought they had a major component failure. Van Horns statement "The resulting vertical hop can become very uncomfortable" is very understated. Both incidents reported to Van Horn and other operators have been experiencing same issues hence the release of the Van Horn statement. In the first occurrence pilot naturally dropped collective which made the vibration worse. As Van Horn subsequently stated using cyclic to offload the disc and the frequency of Nodal Beam interaction resolves the issue. It has reoccurred numerous time since on our aircraft in a similar configuration and operating environment (mountain, turbulent/rough air). Below a news article of another operator a few days ago. ASL |
Originally Posted by zhishengji751
(Post 11870877)
It looks like at some point the main rotor blades may have clipped the fin on the horizontal stabilizer (marked orange line)
https://cimg5.ibsrv.net/gimg/pprune....74319b223b.jpg |
Looks like some operators are taking some precautions... We received this email last week -->"We have a couple sets of lightly used 206L Van Horn blades on consignment P/N 20633000-101.
The prices are negotiable. S/N A0XX Time since new: 1083.2 Time remaining: 14916.8 Asking price: $49,954 S/N A0XX Time since new: 1083.2 Time remaining: 14916.8 Asking price: $49,954 S/N A2XX Time since new: 100.6 Time remaining: 15899.4 Asking price: $66,750 S/N A2XX Time since new: 100.6 Time remaining: 15899.4 Asking price: $66,750" |
https://demerarawaves.com/2022/12/07...pper-grounded/
Mr Stoll said that in relation to the incident involving the Bell 206 L4 helicopter on June 7, 2022, he told the company that he was forced to make an emergency landing on a road, with nearby trees, while returning from Toraparu area because the chopper was vibrating badly and he was scared for his life. “I’ve experienced my helicopter severely vibrating, tossing me out of my seat. Luckily, I was well strapped with seat belt and shoulder harness. A sudden imbalance in the main rotor system creating an enormous vibration; the sense of the helicopter disintegrating,” he said. Captain Stoll said on his return to Ogle, he was sent on a few days leave because he was evidently traumatised and he later made a presentation to the company based on his research that the blade manufacturer, Vanhorn, was causing a severe vertical hop in flight. “It is pretty much an understatement from the Vanhorn company. This thing is of a more severe vibration where the aircraft is trying to rip itself apart,” he said. |
As an aside, is there any particular advantage to the composite blades? What do they gain a 206 operator - are they more durable, easier to set (I know that's not the right word), or something else?
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Originally Posted by JamesT73J
(Post 11871193)
As an aside, is there any particular advantage to the composite blades? What do they gain a 206 operator - are they more durable, easier to set (I know that's not the right word), or something else?
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Originally Posted by JamesT73J
(Post 11871193)
As an aside, is there any particular advantage to the composite blades? What do they gain a 206 operator - are they more durable, easier to set (I know that's not the right word), or something else?
Van Horn has blades in stock usually, plus they give you a bump in cruise speed, snappier handling, arguably more lift, and lower DOCs. Before the truth behind the bounce came to light it was all but a no-brainer. |
Originally Posted by LTP90
(Post 11870798)
Something I noticed tonight as I was reading through, that I hadn't noticed before in the pictures. The very straight line of the break on the left side of the tail, compared to the more can opener style of damage to the bottom and right side.
Would a crack lead to such a straight break? I wouldn't think a crack would propagate in such a straight line, but a straight line in a crash where everything else looks like a beer can seems odd to me. If my blade directions are right, if something,(crack, harmonics like the picture above, FOD denting the tailboom?) caused the tail to weaken, the tail rotor would fold the tail to the right like the accident sequence? https://cimg0.ibsrv.net/gimg/pprune....7bf567c059.png With those forces on the tail, the left side of the tail boom will generally be in tension while right side will be in compression. Add in some tail boom vibrations or a sudden yaw and the compression on the right might increase further. Buckling only occurs due to compressive loads, so it seems logical that typically buckling might first occur on the right side. With a tail boom significantly weakened due to buckling, the right side could simply fracture in tensile overload. Where would that occur? Through a line of drill holes to accommodate the rivets attaching a frame to the inside of the boom (as is the case here). Those holes create stress-raisers and so it is the weakest place on the skin to resist tension. If the aircraft has accumulated many hours and load cycles, it is possible some of these holes already had fatigue cracking as well, but not significant enough to have been observed. Still, the talk earlier in the thread that this helicopter had a more noticeable recent tail waggle on the ground is a worrying sign. If the tail folded to the right of the rest of the fuselage, that is the opposite of what I originally perceived from the video, but eyes and brain can play tricks and viewing the video linked by Gordy at #250 once again, I can now also see that possibility (fuselage yawing to the right or clockwise viewed from above per #250). The inertia of the tail boom relative to the fuselage would then amplify the compressive and tensile loads I mentioned above. * Incidentally, the horizontal stabiliser 'end-plates' (or 'finlets' as referred to by NTSB) are apparently angles at 5 degrees in the opposite direction of the vertical stabiliser. That can be seen in the above graphic. This 'quirk' has been the subject of earlier discussion in a PPRuNe thread about the Bell 206 series. |
Looking at the slowed down video, right before the aircraft yaws right, there seems to be a separation/ deflection of the tail boom itself- moving to the left. If the whole aircraft was yawing to the right as folks have observed, it adds up as a loss of tail (Loss of anti-torque). But if the tail cone itself moves left as the video suggests (my eyes anyway) but in a way to separate from the fuselage, that implies something else. It says that the anti-torque function of the tail rotor was in a right yaw. This may seem counter-intuitive, but looking through literature, the section of the tail control tube would be 'pulling' for a right yaw, 'pushing' for left yaw. If I interpret this correctly then a tail boom separation or folding in either direction would change the effective length of the control points, stretching that tube. This would be a tail control "Hardover", with right yaw action pushing the tail cone left, and in such case complete the separation of the tail cone. Note also that the same pushrod fracture location is coincident to the tail cone break. A pinch point, under tension, would cause a control tube to break at the pinch location. Like a stick on your knee. From there, my guess is we have a main blade strike, both blades, on the folded tail. I don't believe the slowed rotor had enough energy for both blades to break like the photos show from a water impact while not under power. If they hit the tail, under power, however, both can crack, as well as having the incredibly high torque needed to rip the gearbox and airframe structure. If the rumor of visual tail shaking observed is confirmed, that can support a tail cone first theory. If it were a blade strike first- why would the tail first swing to the left? at that airspeed, tail thrust would not be much, but would be biased to the right..Unless the blade strike inertia folded the tail, but it appears the empennage is not turning until the tail cone goes left.
The investigators will look shear, wear, fretting, fatigue, to narrow the search- but these guys are pros (I recognize some from the videos, having worked with them). They have for certain already noticed areas of clean break versus tearing breaks. They will see the dark areas that are a sign of fretting if any is there. |
As already pointed out VHA Blades can cause excessive Tail Wag on the ground when at Ground Idle (206L).
It's disconcerting to see it let alone feel it. The first time I experienced it before any information was issued was "how have we effed up for this to happen". A point to maybe consider during certain ops such as sight seeing work is the amount of time spent at GI inbetween flights whilst loading/unloading pax, refueling etc with the tail boom wagging about. VHA advice is not to sweep the blades for lateral balance as this can introduce the Tail Wag, but to use Hub Chord weights. This is a minor mod to do in accordance with a Bell issued TB, however it's not a standard set up without conforming with the TB to modify the Hub to accept chord balance weights. Another VHA statement was released that in order to reduce the onset of vertical hop is to sweep both blades aft two points. Somewhat contradictory? VHA blades are an accountants dream and reports from the pilots are that they do notice slight performance issues at altitude. No FMS supplement issued though. From a maintenance perspective I'm reserving judgement as something doesn't sit quite right. Whether related to this tradegy I cannot and would form an opinion without further data. Maybe we should resurrect the original thread on VHA MR Blades? |
Originally Posted by OnePerRev
(Post 11871323)
Looking at the slowed down video, right before the aircraft yaws right, there seems to be a separation/ deflection of the tail boom itself- moving to the left. If the whole aircraft was yawing to the right as folks have observed, it adds up as a loss of tail (Loss of anti-torque). But if the tail cone itself moves left as the video suggests (my eyes anyway) but in a way to separate from the fuselage, that implies something else. It says that the anti-torque function of the tail rotor was in a right yaw...
https://cimg1.ibsrv.net/gimg/pprune....8e9fa74e1f.png The damage to the left side finlet and lack of apparent damage to the right finlet suggests main rotor only struck tail boom items once tail boom was already breaking away as others have been observing. |
Tail Rotor
We have not seen any photos of the tail rotor and vertical fin - or have I missed them.
Were they VHA blades too? |
Originally Posted by helispotter
(Post 11871335)
Given it seems hard enough to clearly establish if the main fuselage yaws to right or left (with general consensus being a right or clockwise yaw?), I think it is even harder to establish from the video what the tail boom is doing and whether that occurs before, after or at same time as what is happening to the body. My current 'guess' is that one point in the breakup may have looked something like this (rotor facing aft is mostly omitted from sketch & gap in tailboom is simply due to graphic limitations of my drawing package):
https://cimg1.ibsrv.net/gimg/pprune....8e9fa74e1f.png The damage to the left side finlet and lack of apparent damage to the right finlet suggests main rotor only struck tail boom items once tail boom was already breaking away as others have been observing. it is interesting to see aircraft plaftorm upscaling being applied to save design and certification cost, in a helicopter, its always the tail that seem to show design weakness first. take the AS350, from the B to the B3, power went from 650hp to 1000hp, MTOW from 4300Lb to 6700Lb (EC130). All they did is add reinforcement plate at the root (fastening to the fuselage) of the tail, but nothing diferent in between. Did the original designer provide such a generous cushion for safety that we have eroded little by little via upscaling?. |
Originally Posted by ROTOR BLAST
(Post 11871342)
We have not seen any photos of the tail rotor and vertical fin - or have I missed them.
Were they VHA blades too? I believe Bell no longer manufacture Tail Rotor OEM blades as VHA have done a better job. Credit where it's due. |
I'm retired from flying for some time and I last flew the 206B and 206L quite a few years prior to the availability of the VHA MR blades. And I'm in no way suggesting that the VHA MR blades were the cause.
What is the current process for ensuring that 206 pilots are aware of the differences in performance and handling of the VHA MR bladed aircraft and that 206L pilots are aware of the recovery procedure from collective bounce? I'm thinking of scenarios where a pilot starts working for a different operator, or a pilot's operator decides to switch blades due to availability/economics. Is there any potential for a pilot to remain unaware of just how different the blade behaviour can be in the 206L? And regarding the letter of 17th March from VHA regarding collective bounce - is it correct to assume that this is just a refresh of previously documented information? |
The Van Horn Blade thread can be found using this Link.
https://www.pprune.org/rotorheads/65...A+Rotor+Blades |
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