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-   -   Electric tail rotor; an alternative? (https://www.pprune.org/rotorheads/615965-electric-tail-rotor-alternative.html)

abgd 3rd Dec 2018 23:05

The other reason you don't need a lot of power to the tail during autorotation is that you don't have to overcome the torque of the main rotor. A smallish battery would be enough.

I completely understand PilotDAR's point about thinking about certification throughout the design process, but there's still a big difference between discussing innovations that obey the laws of physics and those that don't.

Pilot DAR 4th Dec 2018 00:52


I'm not sure how you'd train to cope with anything that causes a stuck main rotor actuator.
I trained for stuck collective and it was manageable. Helicopters have a few more vulnerable lift, thrust and control elements than airplanes do. A lot of design consideration has gone into maximizing reliability, and creating compensating systems or flying techniques. Generally, they work, and if indeed, helicopters were flown like airplanes (avoiding hovering), more failures would be more manageable, but then it would kind of defeat the basis for choosing a helicopter for the role. Helicopter operations by their nature require accepting some additional operating risk, and vulnerability. For my experience, a main transmission driven tail rotor/fan provides the greatest opportunity to design out failure points and increase reliability.

Washeduprotorgypsy 4th Dec 2018 02:12

Seeing as this thread is a slapstick offshoot of the Leicester aw169 thread. And using 10-15 % Q as TR power consumption on an aw169 , AEO xmsn rating of 1500 hp. The electric motor off the Cessna 172 will substitute nicely for a electric driven tr on the aw169 , though coming up short by 70 hp if you take 15% Q to be closer to what the mechanically driven version can muster.

So you add the weight of a an Lyco 0-320(+10%) ..~300 lbs on to the tail end, ~350 lbs for the generator, ~600 lbs nose ballast , 400 lbs structural reinforcement. Voila....a perfect locomotive. A little sluggish in pitch when the electronic motor control gets buggy and the need for speed in the necessary autorotation occurs. There is no reason this can't work.

You would expect an electric motor employed in human carriage at altitude to be quite reliable , say close to what the failure rates on an elevator motor might be. Speak to your millwright or elevator buddies as to what a cutting edge gearless motor in the 150 hp department might weigh......~2000 lbs. Making it aviation grade, you build the frame out of aluminium and use titanium bolts.~1700 lbs. I don't want wreck it for Star Wars fans around Christmas time but this I is fantastic ground bound technology.



[email protected] 4th Dec 2018 06:23


I trained for stuck collective and it was manageable.
only if the collective is stuck in mid-power position or close to it - did you try it at very high power or very low power? Presumably it was on a single with a hand-throttle rather than a FADEC twin.

Washeduprotorgypsy - finally, the voice of reason:ok:

gevans35 4th Dec 2018 06:36

https://cimg0.ibsrv.net/gimg/pprune....61d59fb20e.png

GrayHorizonsHeli 4th Dec 2018 11:10

Thanks Gypsy for the morning laugh lol

dClbydalpha 4th Dec 2018 11:51


Originally Posted by Washeduprotorgypsy (Post 10327325)
Seeing as this thread is a slapstick offshoot of the Leicester aw169 thread. And using 10-15 % Q as TR power consumption on an aw169 , AEO xmsn rating of 1500 hp. The electric motor off the Cessna 172 will substitute nicely for a electric driven tr on the aw169 , though coming up short by 70 hp if you take 15% Q to be closer to what the mechanically driven version can muster.

So you add the weight of a an Lyco 0-320(+10%) ..~300 lbs on to the tail end, ~350 lbs for the generator, ~600 lbs nose ballast , 400 lbs structural reinforcement. Voila....a perfect locomotive. A little sluggish in pitch when the electronic motor control gets buggy and the need for speed in the necessary autorotation occurs. There is no reason this can't work.

You would expect an electric motor employed in human carriage at altitude to be quite reliable , say close to what the failure rates on an elevator motor might be. Speak to your millwright or elevator buddies as to what a cutting edge gearless motor in the 150 hp department might weigh......~2000 lbs. Making it aviation grade, you build the frame out of aluminium and use titanium bolts.~1700 lbs. I don't want wreck it for Star Wars fans around Christmas time but this I is fantastic ground bound technology.

Not sure where you are plucking your numbers from. 1 hp / lb electric motors have been available for over a decade. 3 hp / lb electric motors have been flying for a couple of years. Changes your numbers somewhat, particularly when you consider you are taking out two gearboxes a driveshaft and its supports.


Originally Posted by [email protected] (Post 10327390)

Washeduprotorgypsy - finally, the voice of reason:ok:

Cognitive bias at its best.

"A steamship can never cross the Atlantic for it would consume more coal than it can carry."

[email protected] 4th Dec 2018 11:57

Where is the battery going to go and how much will it weigh?

The answer to most problems lies in battery technology and therefore size/weight vs power. In the future maybe but now????

Much the same is the improvements in steamship technology and efficiency did but it's not an overnight solution.

SASless 4th Dec 2018 12:08


"A steamship can never cross the Atlantic for it would consume more coal than it can carry."

For sure some steamships took on more sea water than they could carry!

dClbydalpha 4th Dec 2018 12:23


Originally Posted by [email protected] (Post 10327595)
Where is the battery going to go and how much will it weigh?

The answer to most problems lies in battery technology and therefore size/weight vs power. In the future maybe but now????

Much the same is the improvements in steamship technology and efficiency did but it's not an overnight solution.

It's not an overnight solution, we started many years ago, it just seems that very few people recognise it.

This thread isn't about the All Electric Rotorcraft it is about an Electric Tail Rotor so for the moment generator driven I would suggest. Battery technology is advancing, but I expect FW to take the lead on all electric flight. Don't dismiss the ETR because of battery technology.

[email protected] 4th Dec 2018 12:50


but I expect FW to take the lead on all electric flight. Don't dismiss the ETR because of battery technology
perhaps because you can cover the wings and the top of the fuselage with solar panels - you haven't got that surface area on a RW.

If you are going for a generator you will need to drive it mechanically (MRGB most likely) = more weight/more complexity and the single point of failure ceases to be in the TR drive chain (as with conventional TR) but at the drive for the generator - how is that so much better?

You could take a NOTAR and bolt the generator on in place of the fan but you still have a mechanical TR/Fenestron at the other end - again what progress/advantage?

Perhaps just improve design/maintenance so people can't leave the nut off the end of the TR servo arm..........

dClbydalpha 4th Dec 2018 14:10

Crab, I think the FW will see commercial benefits sooner, as the efficiency improvement is possibly greater.

The MGB already drives the TRDS and so no real added complexity... in fact layout could be made simpler.

There would still be multiple generators, in fact I envisage load balancing. For example I can't see the need for full RIPS concurrent with long periods of high TR demand

petit plateau 4th Dec 2018 14:31


Originally Posted by Washeduprotorgypsy (Post 10327325)
Seeing as this thread is a slapstick offshoot of the Leicester aw169 thread. And using 10-15 % Q as TR power consumption on an aw169 , AEO xmsn rating of 1500 hp. The electric motor off the Cessna 172 will substitute nicely for a electric driven tr on the aw169 , though coming up short by 70 hp if you take 15% Q to be closer to what the mechanically driven version can muster.

So you add the weight of a an Lyco 0-320(+10%) ..~300 lbs on to the tail end, ~350 lbs for the generator, ~600 lbs nose ballast , 400 lbs structural reinforcement. Voila....a perfect locomotive. A little sluggish in pitch when the electronic motor control gets buggy and the need for speed in the necessary autorotation occurs. There is no reason this can't work.

You would expect an electric motor employed in human carriage at altitude to be quite reliable , say close to what the failure rates on an elevator motor might be. Speak to your millwright or elevator buddies as to what a cutting edge gearless motor in the 150 hp department might weigh......~2000 lbs. Making it aviation grade, you build the frame out of aluminium and use titanium bolts.~1700 lbs. I don't want wreck it for Star Wars fans around Christmas time but this I is fantastic ground bound technology.



Tesla Model S motor weight is 70 lbs for 362 hp (see https://chargedevs.com/newswire/elon...uction-motors/). Compare that with your stated 2000 lbs for 150 hp.

[email protected] 4th Dec 2018 17:16

dClbydalpha -

The MGB already drives the TRDS and so no real added complexity.
that is my point, you have replaced a well functioning mechanical system (TR drive failures are rare) with an electric one which is just as likely to fail, so what is the advantage?

Petit plateau - but how much do the TESLA batteries weigh?

dClbydalpha 4th Dec 2018 17:35


Originally Posted by [email protected] (Post 10327843)
dClbydalpha so what is the advantage?

Better control of noise footprint.
Less moving parts.
Less maintenance.
Less unfriendly lubricant.
No need for TRDS alignment.
More freedom in tail rotor design compromise.
More options in MGB layout.

I'm sure there are more.

Why keep asking about battery weight? A claim was made earlier about motor weight ... I think people are answering that and that alone.

chopjock 4th Dec 2018 18:29


Originally Posted by [email protected] (Post 10327843)
dClbydalpha - so what is the advantage?


Better control of noise footprint.
Less moving parts.
Less maintenance.
Less unfriendly lubricant.
No need for TRDS alignment.
More freedom in tail rotor design compromise.
More options in MGB layout.

I'm sure there are more.

Able to switch it off in event of un commanded full pedal...

GrayHorizonsHeli 4th Dec 2018 18:32


Originally Posted by petit plateau (Post 10327712)
Tesla Model S motor weight is 70 lbs for 362 hp (see https://chargedevs.com/newswire/elon...uction-motors/). Compare that with your stated 2000 lbs for 150 hp.


and how big will your generator need to be to power that beast? seeing pics of the tesla motor, it's the size of a large beer cooler, or to be more accurate the size of many americans beer bellies.
there's the battery with mood killing weight option to charge up and store that huge thirsty electrical appetite, or an equally sized (if not bigger) generator needed to power the motor live. And the bigger the generator, the bigger the power robbed, and the bigger turbine engine required to drive it all...its all relative isnt it? And relatively speaking, it all just keeps getting bigger and heavier.

I'm no electrical wizard by any means, but to get that published HP, knowing they use a 100KWh battery, thats alot of juice to be squeezed from a small bolt on generator.

dClbydalpha 4th Dec 2018 18:54


Originally Posted by GrayHorizonsHeli (Post 10327883)
I'm no electrical wizard by any means, but to get that published HP, knowing they use a 100KWh battery, thats alot of juice to be squeezed from a small bolt on generator.

90 kVA is about 40 kg already in use. Full RIPS takes some juice too.

[email protected] 4th Dec 2018 21:22


Better control of noise footprint.
Less moving parts.
Less maintenance.
Less unfriendly lubricant.
No need for TRDS alignment.
More freedom in tail rotor design compromise.
More options in MGB layout.
but will you match the power and controllability of a conventional TR? No one is going to give up performance just to replace a system that is both reliable and mature technology.


I'm sure there are plenty of problems with maintaining electric motors in the aviation environment and Elon Musk already acknowledges the issues with cooling high performance motors.

As to noise footprint - the TR still has to move the air whether it is driven my a driveshaft or an electric motor and the unequally spaced blades that already exist in modern TR, especially Fenestrons, have already significantly reduce noise footprint,

It seems an odd solution to a problem that hardly exists, especially since the crash that sparked this discussion doesn't look likely to be a TR drive failure anyway.

BTW I wouldn't hold up RIPS as a great success - it is very power hungry and heavy.

dClbydalpha 4th Dec 2018 21:47


Originally Posted by [email protected] (Post 10327998)
but will you match the power and controllability of a conventional TR?

... Elon Musk already acknowledges the issues with cooling high performance motors.

... It seems an odd solution to a problem that hardly exists ...

BTW I wouldn't hold up RIPS as a great success - it is very power hungry and heavy.

Yes, why wouldn't it? Simply changing the means of providing the rotation won't reduce performance. If anything it gives the potential for greater control.

Cooling high performance motors is where the major advancements in design and production have occurred. HEVs are major driver for this.

A problem that industry have been asked to provide solutions to. So somebody thinks it exists.

BTW RIPS is an example where industry has moved to make helicopters more viable. It being power hungry is exactly my point.

The technology is here, the engineering is possible. The question is whether the economics will move us in this direction or elsewhere.

ShyTorque 5th Dec 2018 08:11


BTW RIPS is an example where industry has moved to make helicopters more viable. It being power hungry is exactly my point.

The technology is here, the engineering is possible. The question is whether the economics will move us in this direction or elsewhere.
Indeed. Fitting RIPS adds so much weight to some aircraft that some operators have decided against buying it as an option, because they prefer more usable payload.

dClbydalpha 5th Dec 2018 09:10


Originally Posted by ShyTorque (Post 10328287)
Indeed. Fitting RIPS adds so much weight to some aircraft that some operators have decided against buying it as an option, because they prefer more usable payload.

And for others it allows them to operate in conditions not previously possible and therefore increasing usability of their asset. As a Customer, you take your choice.

[email protected] 5th Dec 2018 09:19

Except that it is not reliable so you can end up committed to an IFR transit in icing conditions and then find yourself without ice protection - have you seen how many pages of malfunctions there are in the 139 QRH just for IPS?

And you lose a valuable vibration absorber which can cause AP/AFCS problems.

Just the sort of issues you want with an electric TR..............

The idea that something is better just because it is electric and new is just fanciful. However, if the advances in electric motor and battery technology were as fast as computer growth and processing power, we might see some viable alternatives but we still struggle with generation and storage for electric power.

How well are electric cars going to do in UK with a National Grid generating system that creaks at the seams on a still winter morning when consumer demand is high and generation output maximums are reached?

dClbydalpha 5th Dec 2018 09:49


Originally Posted by [email protected] (Post 10328338)
The idea that something is better just because it is electric and new is just fanciful. However, if the advances in electric motor and battery technology were as fast as computer growth and processing power, we might see some viable alternatives but we still struggle with generation and storage for electric power.

The idea that because something is new it is somehow less capable or even a "fantasy" is also false. Massive advancements have been made in electric technology. Serious research began a decade ago, full scale ground testing of an ETR last year. An ETR first and foremost must meet the requirements of being a tail rotor, hence the careful development. If regulations or operations give an advantage to an ETR equipped aircraft, then it will happen. However I think that we are gradually moving towards all electric aircraft, the VTOL version is unlikely to look like a conventional helicopter, development may therefore diverge.

Out of personal interest what rate of RIPS failures are people experiencing?

ShyTorque 5th Dec 2018 09:52


Originally Posted by dClbydalpha (Post 10328330)
And for others it allows them to operate in conditions not previously possible and therefore increasing usability of their asset. As a Customer, you take your choice.

Of course, that's why it was designed in the first place, but it has proved to be at a possibly unexpectedly high cost, both financially and as an aircraft payload penalty.
But surely the question here is: why add complication to replace a well proven, simple mechanical tail rotor system that has proved very reliable for decades? It's worth bearing in mind that many tail rotor failures have been caused by external damage - these failures will still occur on an electrically driven system. In my experience (having been flying helicopters for a living for just coming up to forty years and fixed wing for some years prior to that), the items that have proven most unreliable on all the aircraft I've flown have mainly been electrical or electronic. Same with the road vehicles I've been driving since the 1960s. Water ingress is a perpetual issue as well as mechanical ones. Well designed gearboxes are very reliable indeed because they are so simple. Electric motors and generators are not so reliable and need more maintenance.

As far as "saving the environment" goes, noise reduction has been mentioned more than once. From what I've seen very recently, relatively straightforward innovations in rotor blade design seem to be a very good way forward.

dClbydalpha 5th Dec 2018 10:08


Originally Posted by ShyTorque (Post 10328363)
As far as "saving the environment" goes, noise reduction has been mentioned more than once. From what I've seen very recently, relatively straightforward innovations in rotor blade design seem to be a very good way forward.

Nothing is straightforward. The fact that these innovations are even happening shows the will to move forward. ETR is one of a number of initiatives as you say.

Real advantages may be gained in new designs where the geometric constraint of a TRDS doesn't apply. However see my previous response on all electric, that step may never come.

petit plateau 5th Dec 2018 10:39


Originally Posted by [email protected] (Post 10327843)
dClbydalpha - that is my point, you have replaced a well functioning mechanical system (TR drive failures are rare) with an electric one which is just as likely to fail, so what is the advantage?

Petit plateau - but how much do the TESLA batteries weigh?

My understanding is that the original poster is proposing an electrical transmission for the tail rotor rather than the existing conventional transmission, i.e. no batteries involved. To do this one would need to have the corresponding increase in generation, which crudely will be approximately equal in weight to the motor (assuming that the existing generator is operating near its design limit and so does not have the requisite spare capacity). So that would be (say) 70lbs for (a 150hp generator + a 150hp motor). Still a long way different than the objection raised of 2000 lbs for 150 hp system.

You can go further and propose to relocate the prime mover to wherever is convenient in the aircraft (i.e. low rather than high, or whatever) and put an electric drive on the main rotor(s) with an electrical transmission. Sort of the helicopter equivalent of a diesel-electric ship main propulsion, for much the same reasons. As a further refinement you then only need to put a few small/light batteries in the system and you can run the prime mover over a much narrower rpm band and still handle transient peak power loads; such a system typically has a better fuel economy. Taking an approach like this might be interesting if folk are having problems designing gearboxes, which I understand they are. Tilt wing transmissions are also complex and heavy and have awkward failure modes.

This is an interesting time to be a designer.

gevans35 5th Dec 2018 10:49

My thoughts exactly.

dClbydalpha 5th Dec 2018 11:38


Originally Posted by petit plateau (Post 10328410)
This is an interesting time to be a designer.

As in " may you live In interesting times" 😁.

The ETR generation is not exclusive with the rest of the generation system. For a lot of the time the ETR will not be at peak load, when it is, other systems may not. A thorough ELA will show this and it may be that the weight penalty for RIPS can be shared with ETR, just a thought?

In my opinion I wouldn't go anywhere near electric main rotor for a conventional setup.

gevans35 5th Dec 2018 12:01

https://cimg9.ibsrv.net/gimg/pprune....d95ff67740.jpg
https://cimg0.ibsrv.net/gimg/pprune....9c6d7bd672.jpg

Originally Posted by dClbydalpha (Post 10328447)

In my opinion I wouldn't go anywhere near electric main rotor for a conventional setup.

An opinion shared by NASA and Rolls Royce who are suggesting electric tilt rotor designs.

[email protected] 5th Dec 2018 13:32


Real advantages may be gained in new designs where the geometric constraint of a TRDS doesn't apply. However see my previous response on all electric, that step may never come.
Those already exist in the form of NOTAR, Twin rotor (Chinook) and contra-rotating MRs so it's not exactly ground breaking.

If it's not a good idea for the MR, why is it such a great one for thew TR?

Everyone would like to see a helicopter replacement that looks like a scaled up drone or quadcopter but to give it a useful payload is a long way from fruition.

jellycopter 5th Dec 2018 14:18

Crab, my initial post at #12 explains why it may be good idea.

A fenestron type ETR could be stopped in forward flight and yaw control achieved by a simple rudder. Massive increase in component life and reliability.
​​​​​​
in the event of engine failure, any yaw in the descent could be controlled by rudder. The ETR would automatically spool up quickly under battery power for the vinegar strokes at the end.

Under normal ops, a conventional variable pitch mechanism would be used.

If made as a 'smart' system, the AW169-type failure could be mitigated by computer controlled reversal of direction of rotation with variable RPM to effect emergency yaw control. All of this is technically feasible today. If the pedals were driven to full deflection and held there, an ETR could be computer controlled to lock the heading. Heading could be managed by autopilot-type hdg bug on the HSI for example. Any excess rate of rotation could trigger a heading lock function.

Food for thought, or just fantasy?

JJ

dClbydalpha 5th Dec 2018 14:23


Originally Posted by [email protected] (Post 10328538)
Those already exist in the form of NOTAR, Twin rotor (Chinook) and contra-rotating MRs so it's not exactly ground breaking.

If it's not a good idea for the MR, why is it such a great one for thew TR?

Everyone would like to see a helicopter replacement that looks like a scaled up drone or quadcopter but to give it a useful payload is a long way from fruition.

Who said it was groundbreaking? NOTAR has its issues and advantages. As does Tandem, and coaxial, and contra... It doesn't have to be groundbreaking to be useful. This thread started because one poster was accused of trolling for suggesting an ETR... numerous others have weighed in that it isn't practical. In fact we now seem to have reached a point where it is, it's just a case of whether it offers sufficient advantage to move from the status quo. Are you unable to see the advantages of an ETR or is it having assessed it judge it isn't worth it?

I thought the reason to avoid the MR was covered in my earlier posts. That would be close enough to the all-electric aircraft, which I don't believe will look like a helicopter, so no point going down that branch - even if a continuously variable rotor has its attractions.

Quad, Quad tilt ... who knows what will emerge over the next 10 years?

chopjock 5th Dec 2018 14:46


Originally Posted by dClbydalpha (Post 10328571)

I thought the reason to avoid the MR was covered in my earlier posts.

One advantage of a MR setup could be only one engine required (Turbine generator) to give twin engine confidence (Battery back up for 10 minutes)...

JohnDixson 5th Dec 2018 14:51

Are the proposed electric tilt-rotor designs cross-shafted?

gevans35 5th Dec 2018 15:27


Originally Posted by JohnDixson (Post 10328604)
Are the proposed electric tilt-rotor designs cross-shafted?

I don't know for sure but I doubt it. I assumed they rely on the multiple motors for redundancy, but I could be wrong.

Here's a bit more info on the RR one which they say could be flying in the early to mid 2020s.

https://robbreport.com/motors/aviati...rough-2806843/

And NASA.

https://data.nasa.gov/dataset/Hybrid...enge/6x4v-g98n

dClbydalpha 5th Dec 2018 16:02


Originally Posted by chopjock (Post 10328596)
One advantage of a MR setup could be only one engine required (Turbine generator) to give twin engine confidence (Battery back up for 10 minutes)...

Once you've redesigned that much I suspect there are much better configurations than the conventional layout.


Originally Posted by JohnDixson (Post 10328604)
Are the proposed electric tilt-rotor designs cross-shafted?

I'm not sure there would be a need. I can't recall whether Project Zero was.

GrayHorizonsHeli 5th Dec 2018 17:18

Welcome to Erector by Meccano ® The original inventor brand!

I'll let you know how my trial runs go when I electrify this thing.

https://d1whcn1ntmec99.cloudfront.ne...scue/full1.jpg

ShyTorque 5th Dec 2018 17:24


If the pedals were driven to full deflection and held there,
I don't think this is necessarily what occurred in the 169 accident. Depending on the actual failure, the tail rotor servo control valve going to full deflection doesn't necessarily mean that the pedals are driven at all. The pilot may have held full opposite pedal but the servo could have run away in the opposite direction to his input.

[email protected] 5th Dec 2018 17:37


Are you unable to see the advantages of an ETR or is it having assessed it judge it isn't worth it?
The advantages seem purely theoretical and you have yet to establish the need for an ETR.

Millions of hours flown with the conventional tail rotor in all aspects of the helicopters versatile roles and the number of TR failures and malfunctions is very small.

One crash with an as yet undetermined cause but some form of TR issue and you are proposing ETR as the saviour to that scenario and ignoring the realities of system failure/loss of power in the ETR, not to mention that many of the solutions, such as jelly's, ignore the amount of time many helicopters spend in the hover as opposed to the high speed cruise.

Keep on with your blue-sky thinking but I will be surprised if we see ETR in the next 10 years at least.


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