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-   -   Robinson R44 (https://www.pprune.org/rotorheads/189931-robinson-r44.html)

Steve76 21st Apr 2005 17:35

D3, you are asking people to decide your fuel burn for you. Nobody can tell you how much fuel your R44 is going to burn because the variables are so many. That is why Frank doesn't publish the numbers.
Just plan at 60ltrs and do a fuel burn calculation.
Did they not teach you this in your training?

helicopter-redeye 21st Apr 2005 17:56


As the Raven I will in the next weeks be replaced by a R44 II
I kinda missed this as a press release. Are RIs being discontinued ??

h-r

CRAZYBROADSWORD 21st Apr 2005 19:32

I fly both the Astro/raven 1 and the Raven 2 and find that the 1's burn 14 galls and hr and the 2's 16 galls an hr.

Bravo73 21st Apr 2005 20:41


I kinda missed this as a press release. Are RIs being discontinued ??
Oh. My. God. Not this ol' chestnut again... :{




:ok: :cool:

delta3 21st Apr 2005 22:19

Interesting

some guys make you feel ridiculus, explain what to do, but dont answer the question

Maybe I should add : this is your captain speaking, I am not certain if we will get there, but be reassured, i know how to add even how to divide, and i have brought a spare broomstick with me, so not to worry...

some guys answer


thanks guys who answered, the tendency is clear lets worry about the decimals later.

d3

vorticey 22nd Apr 2005 22:33

rotordog
 
all companies that i know of use 60ltrs per hr but the current one uses 65 for float equipped heli's. i cant understand why u would use more fuel when its float equipped as you still only pull the same mp, more fuel per mile but wont be more fuel per hour i dont recon??:ok:

helicopter-redeye 23rd Apr 2005 09:44

Depends if floats inflated or not, h-r

Billywizz 23rd Apr 2005 11:23

Delta3

I was giving you the worst fuel burn rate that I knew about from a raven II. As Steve76 said , it will depend on your particular aircraft. I base my calc's on 16 gals.

delta3 23rd Apr 2005 16:26

Billywizz

After some more research I decided to have my 58 l/hr R44-I planning rate increased to 62 for the R44-II in the same circumstances, so slightly above 16, for a typical 3 POB flight.
I'll find out soon what the consumptions are. Of course I agree with those ppruners that state that consumption depends on lots of things, but in the 1600 hrs I did with the R44-I, 58 for my 'flying style', that is keeping between 21 and 22" worked out all right. That sometimes also implied going to FL 65 at max power and consuming more, but this being offset by higher ground speeds, so that actual flight time was shorter. My R44-I in fact kind of liked flying there if nice laminar air (or is it the pilot..).

I'am consulting now some official Lycoming performance and consumption charts. I also found out that some local operators warned their CPL's to take greater provisions with the R44-II, because apparently some had chairman of the bored experiences and didn't quite make it to the planned destinations, to the unliking of the passengers (and the boss..).

As an engineer I am surprised of this higher consumption : slightly heavier, more average cord or injection. The latter would really disappoint me if you see what common rail direct injection can achieve (not really the same, but still..)

d3

Heli-Ice 23rd Apr 2005 19:03

Well, I don't fly the R44 but this got me thinking. Does this really matter for you because of the 100lbs increase in MTOW in the R44II over the R44I and therefore you should be able to carry a little more fuel and some more happy paying load?

As I said I don't fly the R44 and haven't seen the W&B for it.

I realize that 2 USG/hr adds to the cost but does it matter that much?

This reminds me of a friend of mine who a few years back was buying a Rolls Royce and since he is from an Icelandic farm and very curious he asked the Rolls dealer how much fuel it consumes. The dealer told my friend that if he had to worry about the fuel consumption he wouldn't have anything to do with having a Rolls :D

delta3 23rd Apr 2005 21:47

Heli-Ice
 
What matters for me is max range, both machines can always be fully topped with my payloads (3-4 POB not all heavy, plus luggage). In a number of flights (in the 500NM range) the difference may require extra refueling stops . Alternatively you could slow down and go for max efficiency, but this doesn't work well with headwinds (max efficiency speed goes up again)

In the Alps on the otherhand the II will be able to carry full loads (4 instead of 3 POB), which the R44-I couldn't with some long range fuel amount on board.

d3

Heli-Ice 24th Apr 2005 01:32

I'm with you delta3.

Does anyone here know why the R44 manual doesn't have any fuel tables?



p.s. I just had to put my friends Rolls story in there to put a smile on your face. ;)

oldrotorhead 26th Apr 2005 05:55

R44 Raven I vs. Raven II
 
Can anybody give us a reasonable comparison between these two ships from a practical operational point of view? Does anyone have realistic experience on operating costs, idiosyncracies, performance differences, etc, that are different from the "sales figures" or the Flight Manual?

Thanks.....

helicopter-redeye 1st May 2005 18:49

Leaning the R44 Engine
 
The R44 POH states


CAUTION
Inflight leaning with engine mixture control is not recommended. Engine stoppage may result as there is no propellor to keep engine turning should overleaning occur.
Fair comment. The fixed wing population have some advantages here with the prop connected to the engine.

However, I read Jennifer Murray's book (Now Solo) about flying the R44 around the world last night and there were several mentions of flying the engine "lean".

What experience do members of the panel have of leaning the O-540 (normally aspirated) engine on the R44 and should this practice be encouraged in controlled situations?

h-r

Revolutionary 1st May 2005 22:55

The problem with leaning the engine in an R44 is, I think, the lack of a vernier style (screw) fuel control to finetune the mixture. Early models of the R22 did have a vernier mixture and pilots could and would lean the engine. I guess the potential for liability made Frank Robinson change to the push/pull style mixture and the admonition in the POH not to lean in flight. However, it still can be done, provided one is very careful.

tcamiga 2nd May 2005 07:15

The R44 is a slightly different kettle of fish than the R22 when discussing leaning procedures as the R22 is considered a low power engine.

However - both engines can be leaned - from rich to normal - prior to flight.

I flew R22's using this procedure for quite a few K hours.

This procedure usually gave me at least another inch of MAP safety margin up my sleeve by reducing the power required for a particular task.

Please read my link to the R22 procedure and then maybe some one can follow it up for the R44.

http://brumbyhelicopters.com.au/lean2normal.htm

Tc

Gaseous 2nd May 2005 19:21

To lean in a controlled way it is best to have a vernier mixture adjustment and a multicylinder engine monitor such as the JPI or EI instruments. It is very doubtful that a carburettor Lycoming can be efficiently leaned as the mixture distribution to each cylinder is appalling. The risk is that it is possible to push the leanest cylinder into overheating. Robinsons only have one head temp probe which may not be on the hottest/leanest cylinder. It is possible to cause damage by overheating without detonation. 400 deg F should be considered a practical maximum cruising head temp and it is easy to exceed this by leaning.

Injected engines are a bit better but unless the injector nozzles are matched to provide the correct flow for each cylinder, overheating one or more cylinders is still possible unless all the head temps are monitored.

Leaning is permitted with Enstroms and I always lean aggressively. It is possible to drop the fuel consumption from 14 gph to 10 and run with lower cylinder head temps. I generally run the hottest head at 350-360 deg F. I use the techniques described by John Deakin. (see below)

With a properly set up injection system it is possible to lean safely and efficiently. It is almost impossible to stop an engine by overleaning as the power drop off alerts the pilot in good time.

Leaning is also demanding of pilot attention to do it correctly.

The risk is the brainstorm when returning to full rich, when one pulls the knob instead of pushing it. I know - I have done it. The engine stops.


Robinsons are not equipped for leaning and to do so without the appropriate instrument/control is fraught with pitfalls. The Raven2 could be modified for safe and successful in flight leaning but unless it was, I wouldn't do it.

I would think a properly modified, leaned Raven 2 would cruise on 12 U.S. gallons per hour. Was Jennifer Murrays aircraft modified?


John Deakin has written lots on this subject and before anyone considers leaning a Robbie, a bit of time reading these articles is recommended.

http://www.avweb.com/news/columns/182544-1.html

helicopter-redeye 3rd May 2005 10:53

No specific reference in the book but I think it was a standard Astro (and standard Clipper - float packs) following. They quote 9USG/Hr figures when lean.:\

Gaseous 3rd May 2005 17:14

Redeye,
Its some time since I flew an Astro but 9GPH sounds a bit low, but possible. Do you know what speed she was flying at? The best I can get in terms of fuel saving on a really well set up Enstrom is a fuel saving of about 30% from full rich. I should think if you lean a carb 540 to that extent it will get very rough. I have seen 7.5gph in an Enstrom, P1 only at 50mph with minimum weight. 10gph gives me a reasonable cruising speed of 80 and an endurance of 2.5 hours.

helicopter-redeye 4th May 2005 07:38

From memory from the book they were flying at the 'speed of the slowest man' which would have been the Microlight, so around 60kts IAS.

I guess the air was quite cold as well in Mid Greenland so this may have contributed to good performance.

Bravo73 4th May 2005 13:29

H-R,

Gaseous and I were briefly discussing a similar point 'off-forum' a few weeks ago and I know that this refers to the injected version of the 540 but, for the record, the current version of the RII POH states:


On page 7-9, under Systems Description, Engine Controls (page date 3 Oct 2002) it states:

CAUTION
In-flight leaning with engine mixture control is not allowed. Mixture must be full rich during flight.


So, I guess that Frank must've changed his mind enough for it to go from 'not recommended' to 'not allowed'.


Regards,

B73


PS This is in the 'Systems' section rather than the 'Limitations' section of the POH so I guess you could argue that it's still advice rather than an order but I know what I would (or, more importantly, wouldn't) do in flight...

Gaseous 5th May 2005 07:26

Both the R44 and 22 are on the approved model list for the JPI EDM700, and the FAA flight manual update exists, and it is STC'd, so it is theoretically possible to fit this instrument to Robinsons. You may have a job convincing your local CAA man it is a justifiable mod but it is possible. It would probably be easier in the States. It would be even more difficult to convince him that a vernier was justified.

As B73 says, Robbies as supplied should not be leaned on a whim.

I'd love to have a go in a modified, properly certificated one though. Are you up for it H-R?

helicopter-redeye 5th May 2005 12:41

Rule one in software use "never be the first to try it"

But I guess there has been unofficial use for some years as noted in That Book.

imabell 18th May 2005 02:07

r44 loses fan
 
the fan of this r44 came adrift in flight, and over water too.

they had popouts but made it to shore.




http://www.bluetonguehelicopters.com...rune/scage.jpg

:eek:

mustering guru 18th May 2005 04:45

Congrats to the pilot!!

I bet his or her arse was puckered up for that!

It's happend on the R22 but i havent heard it on the R44...whats next the main blades??

Grainger 18th May 2005 06:40

Phew - wotta mess !

Hey, at least on an R22 it could just fly out the back - The R44 is more enclosed and it looks as though that's helped this one to do a whole load of damage !

There's a big nut with a retaining pin though it that holds the fan to the shaft. The pin is supposed to line up with witness marks on the fan itself. I always check this on my walkround. One time I noticed that the pin wasn't lined up with the marks - and decided not to fly until it had been checked. Glad I did now !!!

Be interesting to find out in due course what the cause of this one was - it looks well shredded.

Vfrpilotpb 18th May 2005 07:52

That pilot did very well, and helped himself to a whole load of future life!.

Like most others I was also told to check the pin the paint marks and look for cracks.

It gives me the shivers when you think about the amount of damage that a out of balance fan could cause to the Monocoque tail of the R44.

Well done R44 Pilot!!

PeterR-B
Vfr

4ero 18th May 2005 15:33

Is that where the drive shaft ended up? It's not usually down there even when sheave at lowest point is it?

The flex plate doesn't look damaged, but did they lose tr drive shaft also?

And that bit of the frame at the bottom, snapped in flight? did the tr ds go through it?

Auscan 19th May 2005 04:35

The nut slipping on the fan is usually caused by the engine being started with the throttle wide open. If this occurs be sure to check that witness stripe and dont fly it if they dont line up. Just my 2 cents.

HeliEng 1st Jun 2005 20:05

R44 Question??
 
Can anyone advise the overspeed inspection criteria for an R44?

Thanx in advance

cyclicpushover 2nd Jun 2005 09:39

I recall hearing the cooling fan nut coming loose on some 22's & 44's after overspeeding.Perhaps it might be wise to make sure torque stripes line up with the pin. :suspect:

HeliEng 2nd Jun 2005 21:02

Thanks for the answers.

Does anyone know what the criteria is above 112/117% (i.e: Off the calibrated bit of the tacho?)

Thanks again

TIMTS 2nd Jun 2005 22:19

Just had a look in the MX manual, only thing I can find is 90%-108% power off and 99%-102% power on, so nothing new...and question not answered.

helicopter-redeye 3rd Jun 2005 07:21

How do you know you have had an overspeed ????

puntosaurus 3rd Jun 2005 07:24

Once off the scale, you need all Mr. Selfish items plus a complete engine strip. Costs about £15-£20,000 in total retail depending on what needs to be replaced. From the outside an overspeed sounds dramatically different to the normal engine noise, high pitched, almost screaming. Hull insurance should cover it (minus the excess) but expect your premiums to go up by a couple of thou next year.

HeliEng 3rd Jun 2005 08:21

I'm sorry I have been a little inspecific.

I am curious about in flight overspeeds.

Vfrpilotpb 3rd Jun 2005 10:04

Helieng,

Hi how are you, I must suggest caution, if any overspeed has been flagged, one little ditty is always with me on this,

If in doubt, throw it out!!


Don't want anyone to go up in a machine like I once did!!!.


Peter R-B
Vfr

HeliEng 3rd Jun 2005 14:06

Vfrpilotpb,

I am well thanks! And yourself?

This is all hypothetical! (Thank goodness)

I am oh so aware of the dangers of flying in aircraft that have undergone such stresses, it is just that I don't have access to R44 tech manuals anymore!

Hopefully someone can have a quick read and post the info here for me!

Cheers guys

SEL 20th Jun 2005 09:27

Hi

You may already know this but there are a few in Helidata:

http://www.helidata.rotor.com/forsale.htm

UwantME2landWHERE! 20th Jun 2005 10:20

You could always try here:
http://cgi.ebay.co.uk/ws/eBayISAPI.dll?ViewItem&item=8198854561&rd=1&sspagename=STRK% 3AMEWA%3AIT&rd=1


If you do buy a R44, I'll be happy to deliver it anywhere in the UK, for a small fee of course...:ok:

This seller also had a Raven for sale a couple of weeks ago, it might be worth sending them a mail.


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