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Bristow emergency landing

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Old 2nd Oct 2020, 09:38
  #21 (permalink)  
 
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Originally Posted by [email protected]
so if the problem isn't the cooler, why not reverse the bypass? If the leak is in the no 1 input module its going to keep leaking regardless isn't it? Why risk overheating the engine inputs as well?

Not a 92 driver so just keen to understand.
Probably because the checklist doesn't say to...

We don't actually know their exact indications, what the pressure was and what visual signs they had. Whatever it was, they got everyone home safe, a good day all around.
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Old 2nd Oct 2020, 10:35
  #22 (permalink)  
 
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Whatever it was, they got everyone home safe, a good day all around.
Agreed - MRGB problems over the water are not nice.
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Old 2nd Oct 2020, 12:03
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They didn’t know where the problem originated from. They had indications of reduced pressure and increasing oil temp. They discussed but opted not to Man Cool as they couldn’t be sure the cooler wasn’t leaking.

LZ
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Old 2nd Oct 2020, 15:05
  #24 (permalink)  
 
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Norwegian S-92 suffers oil leak in ‘serious aviation incident’

Estimated reading time 3 minutes, 22 seconds.

Norwegian authorities are investigating what they describe as a “serious aviation incident,” after a Sikorsky S-92A suffered an oil leak that forced the crew to declare mayday before landing safely.

The incident took place on Sept. 25, 2020, as the Bristow Norway-operated aircraft returned to Sola from the West Elara oil installation. About 25 to 30 nautical miles southwest of Sola, as the aircraft was making a descent from 7,000 feet to 1,000 feet, its crew received a caution that the oil pressure on the main gearbox had dropped below 45 psi.

Shortly afterwards, the caution “INPUT/AA #1 HOT” came on, and the crew followed the emergency checklist to put the left engine back to idle.

The oil pressure continued to drop to below 35 psi, and the oil cooler automatically switched off. As the aircraft continued its approach to Sola, the oil temperature rose and the caution “INPUT/ACC #2 HOT” came on. The oil reached a peak temperature of 214 C.

The crew declared mayday as they continued to descend to 200 feet, and were preparing to ditch in the sea if the oil pressure disappeared completely.

However, the aircraft was able to land normally at Sola, and it was followed to a standstill by the airport’s fire and rescue department.

The Norwegian Safety Investigation Authority arrived that evening to begin their investigation into the incident, and found about four liters of oil missing from the main gearbox. The main gearbox normally contains about 30 liters of oil.

Investigators found some oil spill on the left engine and left side of the main gearbox, and there was oil on the outside of the helicopter, particularly on the left side of the fuselage.

They noted that the oil appeared to come from the left engine input to the main gearbox area, but there were no signs of leakage in the oil cooler or its hose connections.

An indicator that warns of a high pressure difference across the oil filter had come out, but the investigators saw no particles during an initial visual inspection of the oil filter, and they found no metal particles on the main gearbox’s magnetic plugs.

The main gearbox has been removed and is to be sent to Sikorsky for further analysis.

The NSIA said it will continue its investigation with help from the U.S. National Transportation Safety Board.

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Old 2nd Oct 2020, 19:23
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Anybody knowledgable with the 92 care to point out how it currently complies with the CS criteria?

1/ Apparently doesn't meet the "run dry" capability as has been proven in the field and by FAA testing.

2/ Starting to prove that it doesn't meet the remaining criteria for improbability?

Apples to apples you may be better off in a 225!
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Old 2nd Oct 2020, 19:49
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Originally Posted by RVDT

Apples to apples you may be better off in a 225!
Err, no thanks.
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Old 2nd Oct 2020, 20:48
  #27 (permalink)  
 
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Really? Using the trite analysis that most people use for analysis the 225 is still safer by a factor of about 3-4?
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Old 2nd Oct 2020, 20:57
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Originally Posted by RVDT
Really? Using the trite analysis that most people use for analysis the 225 is still safer by a factor of about 3-4?
You know what trite rhymes with, about sums it up....
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Old 2nd Oct 2020, 21:58
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My thoughts entirely - they both probably rhyme with trite and are as bad as each other.

Don't have to get in either of them and would not anyway, just surprised at the way people perceive things.
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Old 3rd Oct 2020, 05:45
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We must not forget the basic definition of the helicopter:

”Thousand of parts rotating around an oil leak waiting for metal fatigue to set in”

Statistics...........inevitability!
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Old 4th Oct 2020, 06:08
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Genuine question, if the aircraft landed safely, why is the NSIA looking at this? Is it because it is a HiPo event? I'm not surprised they are taking a keen interest but having a team on site etc seems like they want to be in charge. What did I miss?
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Old 4th Oct 2020, 08:40
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Originally Posted by m32k
4 litres off of 30 is the 13% circa of the total content.
Beside the dispute about meeting the CS requirements and/or dry run capabilities (that is not the second since some oil remained) I was asking myself: how is it possible that a so small loss of oil quantity in the MGB could trigger a so disastrous outcome?
Bad MGB design?

Could anyone help me understand?

Thx.
There was no disastrous outcome. They landed at SOLA.
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Old 4th Oct 2020, 09:10
  #33 (permalink)  
 
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There was no disastrous outcome. They landed at SOLA.
Yes, a good result in that respect but the MRGB is being removed and sent to Sikorsky - engineering-wise that is a disastrous and expensive outcome from just the loss of 12% of its oil.
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Old 4th Oct 2020, 09:59
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Originally Posted by [email protected]
Yes, a good result in that respect but the MRGB is being removed and sent to Sikorsky - engineering-wise that is a disastrous and expensive outcome from just the loss of 12% of its oil.
I don't want to shout, but the event would NOT have been caused by the loss of 12% of the oil. The oil loss will be a consequence.

My money is on either a mechanical issue in the #1 input module, or a failure of the oil scavange from the #1 input module which then led to "churning". It was overheating of the input module and then partial failure of mating seals between the input module and main module that resulted in some loss of oil.

Of course, I could be wrong
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Old 4th Oct 2020, 10:16
  #35 (permalink)  
 
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Originally Posted by nowherespecial
Genuine question, if the aircraft landed safely, why is the NSIA looking at this? Is it because it is a HiPo event? I'm not surprised they are taking a keen interest but having a team on site etc seems like they want to be in charge. What did I miss?
They might want to understand how close to real disaster this was.
Even a ditching (notwithstanding a fatal crash) in cozy Norwegian Winter North Sea conditions is something they would dearly like to avoid, I guess.
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Old 4th Oct 2020, 10:34
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Originally Posted by Apate
I don't want to shout, but the event would NOT have been caused by the loss of 12% of the oil. The oil loss will be a consequence.

My money is on either a mechanical issue in the #1 input module, or a failure of the oil scavange from the #1 input module which then led to "churning". It was overheating of the input module and then partial failure of mating seals between the input module and main module that resulted in some loss of oil.

Of course, I could be wrong
I'm struggling to remember where and when but hasnt this churning issue happened before and had a very similar situation.
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Old 4th Oct 2020, 11:56
  #37 (permalink)  
 
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From AIN online 2011
The next-generation gearbox will also feature an automatic oil-cooler bypass switch, unipleat oil filter and improved durability with redundant scavenge and an auxiliary/emergency lubrication system. “The aircraft’s gearbox today already has a lot of redundancy,” Elani said. “We’re adding to that to further improve safety.”

Visual and aural warnings of a drop in oil pressure or a failed oil pump indicator will help pilots and crew in the decision-making process.
so an input module problem can cause a loss of oil and oil pressure so that the engine has to be brought to idle, the bypass to the cooler automatically operates leading to both engine input modules overheating??

Wouldn't be fun further out to sea IMC!

How much longer would it have taken to drop the oil pressure enough for them to ditch?

Surely a system with lots of redundancy would allow continued ops on one engine without problems?

Please shout all you like but I struggle to see how this is a well designed MRGB.
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Old 4th Oct 2020, 12:48
  #38 (permalink)  
 
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Originally Posted by helicrazi
I'm struggling to remember where and when but hasnt this churning issue happened before and had a very similar situation.
It was Brunei in 2008 (11:26 on18th Jan to be precise!) The symptoms were a lot more dramatic and rapid though, but possibly because in this event the engine was brought to idle. That was one of several changes that came in as a result (including Adding the INPUT HOT caution).
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Old 4th Oct 2020, 19:16
  #39 (permalink)  
 
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Originally Posted by [email protected]
From AIN online 2011 so an input module problem can cause a loss of oil and oil pressure so that the engine has to be brought to idle, the bypass to the cooler automatically operates leading to both engine input modules overheating??
From reading the news report the engine was idled due to INPUT ACC HOT #1 caution but that would have been caused by the MGB Oil Cooler being auto bypassed due to loss of oil pressure in the MGB.

afaik
The MGB oil cooler is separate from the MGB so it is a possible oil leak location and that is why it will be automatically bypassed (pressure drop). If the oil pressure drop continues then the bypass can be cancelled as a possible leak is not in the cooler.

I dont think you would need to idle an engine as you would expect 'input acc hot #n' once MGB bypass is activated, you have the APU to fire up to provide electric power if need be if you lose a generator in the accessory, which btw shares oil with the MGB.

Without the proper report coming out we will have to wait and see what actually has occurred (as actually as they can get).
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Old 4th Oct 2020, 19:30
  #40 (permalink)  
 
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Originally Posted by HeliMannUK
From reading the news report the engine was idled due to INPUT ACC HOT #1 caution but that would have been caused by the MGB Oil Cooler being auto bypassed due to loss of oil pressure in the MGB.

afaik
The MGB oil cooler is separate from the MGB so it is a possible oil leak location and that is why it will be automatically bypassed (pressure drop). If the oil pressure drop continues then the bypass can be cancelled as a possible leak is not in the cooler.

I dont think you would need to idle an engine as you would expect 'input acc hot #n' once MGB bypass is activated, you have the APU to fire up to provide electric power if need be if you lose a generator in the accessory, which btw shares oil with the MGB.

Without the proper report coming out we will have to wait and see what actually has occurred (as actually as they can get).
Getting an INPUT ACC HOT by itself would not cause the oil cooler to auto bypass.

There must have been a reduction in pressure to cause the bypass, basically an amber MGB OIL PRESS caption.
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