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Avgas quality concerns ... helicopters

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Avgas quality concerns ... helicopters

Old 1st Oct 2018, 03:43
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Originally Posted by Bend alot
While I don't fly helicopters nor do mustering I have been told that during mustering mostly it is not high power used. Lots of manoeuvring yes, but cows don't run very fast.

Well, I don't fly helicopters or muster cattle either, but that said, I would guess that it would be at high power quite a bit of the time. I would expect that mustering would necessarily involve being in a hover a significant part of the time and hovering tends to require higher power than cruise. And not only would they be hovering but doing a fair amount of maneuvering in a hover which I'd expect to increase the power requirements. But, I haven't been involved in such operations, so I'm speculating here.

Last edited by A Squared; 1st Oct 2018 at 04:38.
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Old 1st Oct 2018, 03:49
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Originally Posted by rutan around
Actually it slows down the start of burning after the ignition spark.(Ignition lag) Once the burn gets going it burns at the same rate as unleaded fuel.
If that is literally true as stated, I've just solved the aviation leaded fuel issue: Simply remove all the lead and retard the ignition on all the engines.
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Old 1st Oct 2018, 04:30
  #23 (permalink)  
 
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From the people that I know that do mustering in R22 they say it is not high power more the noise and slowly moving them forward. If power was indeed used often then the carburettor machines would have long ago been replaced with the fuel injected models.

I guy I know that bent his machine (an owner operator musterer) had the option to go the fuel injected way but could not make a case for the extra cost.
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Old 1st Oct 2018, 07:00
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Quote. “Can I fly my lighty if the temp exceeds 40°C yet”?

Megan, 20.7.4 is quite clear on this.
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Old 1st Oct 2018, 08:51
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A squared says
I've just solved the aviation leaded fuel issue: Simply remove all the lead and retard the ignition on all the engines.
You forgot the reason lead is added to fuel. It's to stop detonation during the normal power range of a properly timed engine. You could certainly correct the timing BUT at high power settings combined with a hot day and or a long climb you would get detonation if the octane rating was too low. The lead slows down or stops auto ignition ahead of the flame front. It's a public holiday here in Australia for QE2s birthday. Having toasted her health you're doing my head in answering technical issues this late in the day.
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Old 1st Oct 2018, 09:09
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Originally Posted by Bend alot
rutan - I was taught that lead also assisted in heat removal by the unburnt fuel air mixture out of the cylinder.

It appears that for some reason the exhaust valve and its guide area are now getting and remaining hotter than they use to, given that it is not just Lyco' but also PMA cylinders and even TCM's. I can only conclude that it is pilot error in operation of engines. ( I have my AWI interview next week).
I wouldn’t expect an Air Warfare Instructor to know better ( ) but to reef this back as pilot error shows a total lack of understanding of helicopter operation and engine management. This has been extant for some 18 months and change to fuel additives is clearly being associated with the failures: that they are occurring in helicopters can be attributed to the lower cooling available plus the higher power demands, which are not related to airspeed but to handling requirements in a low level environment.
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Old 1st Oct 2018, 09:13
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Low in hot ambient air temps and constant large power changes in slow moving helicopters mostly seems a large factor.

Sadly not many of these aircraft have multi egt and cht devices fitted, but even then we could be looking at a heat change just 2 inches from the previous point with a new fuel.
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Old 1st Oct 2018, 09:26
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Originally Posted by John Eacott
I wouldn’t expect an Air Warfare Instructor to know better ( ) but to reef this back as pilot error shows a total lack of understanding of helicopter operation and engine management. This has been extant for some 18 months and change to fuel additives is clearly being associated with the failures: that they are occurring in helicopters can be attributed to the lower cooling available plus the higher power demands, which are not related to airspeed but to handling requirements in a low level environment.
I was pullin the bit on the AWI - but that is because CAsA seem to be sitting on the fence on a known decrease in safety on this - so instead of doing something Blame the Pilots!

Again I am told that high power is not a requirement of most muster operations in R22 or R44, power changes and manoeuvrability are attributes of a muster operation in helicopters. This is certainly true in fixed wing that I have been a pax in a 172, would love to see a 210 or even a 208 do a muster.
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Old 1st Oct 2018, 10:01
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but to reef this back as pilot error shows a total lack of understanding of helicopter operation and engine management.
I totally agree. It is a nonsense to think that suddenly a whole bunch of chopper pilots adopted new SOPs that were damaging their engines. If the lead content of their fuel has changed it's a likely culprit. From time to time engine manufacturers make changes to the detriment of owners pockets. High wall pressure rings by Continental and crankshaft material change by Lycoming are two that come to mind. This does not seem to be the case this time because it would have to be very flukey that both companies did something stupid at exactly the same time.
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Old 1st Oct 2018, 11:15
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Originally Posted by A Squared
If that is literally true as stated, I've just solved the aviation leaded fuel issue: Simply remove all the lead and retard the ignition on all the engines.
That would work to ‘by pass’ the problem that lead solves.

But, alas, the engines would no longer make their rated power.

There is usually no simple solution to a complex problem.
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Old 1st Oct 2018, 22:02
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Originally Posted by rutan around
You forgot the reason lead is added to fuel. It's to stop detonation during the normal power range of a properly timed engine.
Ahhh, so you agree that lead affects the combustion of the fuel charge beyond merely delaying ignition then.
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Old 1st Oct 2018, 23:29
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Originally Posted by A Squared
Ahhh, so you agree that lead affects the combustion of the fuel charge beyond merely delaying ignition then.
Does not lead aid in piston-cylinder lubrication as well?
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Old 2nd Oct 2018, 00:01
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Originally Posted by Tankengine

Does not lead aid in piston-cylinder lubrication as well?
The OWT rears it's ugly head once again. No it does not provide lubrication.
The mustering machines are worked very hard.
The recording of flight hours leaves a lot to be desired.
Low time pilots are the norm for the industry.
If it still flies it must be serviceable.

The damage to the valves is indeed interesting, there doesn't appear to be pounding of the seat or tuliping of the valve head.
The broken/pitted edges seems more mechanical damage rather than over heating.

FWIW
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Old 2nd Oct 2018, 00:13
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Originally Posted by Tankengine

Does not lead aid in piston-cylinder lubrication as well?


It does indeed have some effect on lubrication whether that be directly or from the result of other factors like cooling.
Piston engine fuel itself is also an aid to lubrication/cooling, a change in the fuel chemistry maybe having an effect as seen.
I think most agree here that IC powered piston Helicopters especially in the mustering role in hot dusty conditions are subject to a multitude of stresses such as high power settings changing constantly with varying operating temps & environmental conditions hence the high maint required on these machines. Perhaps that seeing as there is a perceived increase of late of rapidly deteriorating engines (due whatever actual reason/s) the maint sched needs to be increased?
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Old 2nd Oct 2018, 00:19
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Machtuk Perhaps that seeing as there is a perceived increase of late of rapidly deteriorating engines (due whatever actual reason/s) the maint sched needs to be increased?
Perhaps the Lycoming servicing schedule should be adhered to, including the first 100 hour inspection criteria after overhaul/initial fitment.
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Old 2nd Oct 2018, 00:48
  #36 (permalink)  
 
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Megan, 20.7.4 is quite clear on this
Well, it seems not tio540. CASA issued a letter forbidding operation above 40C, to which I personally replied, with clarification rebutting their argument obtained from the manufacturer (Cessna). That's about twelve months ago, I'm still awaiting a reply.

There is even a thread on the subject.

CASA opinion: Aircraft must be grounded in temps over 40 degrees
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Old 2nd Oct 2018, 04:39
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Originally Posted by megan
Well, it seems not tio540. CASA issued a letter forbidding operation above 40C, to which I personally replied, with clarification rebutting their argument obtained from the manufacturer (Cessna). That's about twelve months ago, I'm still awaiting a reply.

There is even a thread on the subject.

CASA opinion: Aircraft must be grounded in temps over 40 degrees
Megan, CASA did not forbid operation above 40 deg C. The correspondence stated "a pilot must not operate an aircraft outside the limits set out in the AFM".

Read CAO 20.7.4 again.
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Old 2nd Oct 2018, 06:06
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The recording of flight hours leaves a lot to be desired.
Really? That's hard to believe .
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Old 2nd Oct 2018, 06:38
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Machtuk says,
Piston engine fuel itself is also an aid to lubrication/cooling,
Where did you get that idea? Just for starters if it's such a good lubricant why do bores wear if you run far too rich or in a car with the choke on.

As to the current problem wouldn't it be a good idea to look at what has changed in the last 18 months and what hasn't changed. If the same pilots are flying the same choppers in the same way they have been flying them for years it's hardly likely to be an operational problem. Has the fuel changed? Is it only effecting engines overhauled in the last couple of years? Is it effecting engines across the board? If it's only effecting new and fairly recently overhauled engines then maybe the cylinder manufacturers are playing silly buggers and experimenting with new ideas all the while using their customers toe beta test their ideas.

AXA says:
Ahhh, so you agree that lead affects the combustion of the fuel charge beyond merely delaying ignition then
Yes of course. It delays the onset of detonation. What should be taken from this is that changing fuels should not be taken lightly and timing varies with different fuels. When you chop and change fuel in a modern car it doesn't matter because they have knock detectors and the cars computer takes care of the problem.I don't personally know of any aircraft engine with a knock detector but there may be some.
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Old 2nd Oct 2018, 10:21
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Originally Posted by tio540
Megan, CASA did not forbid operation above 40 deg C. The correspondence stated "a pilot must not operate an aircraft outside the limits set out in the AFM.
Glad I fly an aircraft that doesn’t have an afm ( exempt).
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