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-   -   More KC-46A woes.... (https://www.pprune.org/military-aviation/550230-more-kc-46a-woes.html)

vascodegama 5th Nov 2014 16:28

Ken

Voyager max take off 233t , max fuel theoretically 111t ish, ZFW with min crew 125 ish you do the math.

KenV 5th Nov 2014 16:33


Some years ago I was involved in a multinational AAR study. One topic to be covered was practical maximum fuel loads for future tankers. But rather than believe manufacturers' glossy brochure boasts, I set the following conditions for the departure and arrival aerodromes: Sea Level, ISA, still air, 10000 ft runway. Hardly very demanding and reasonably typical of most large European aerodromes.

The US representatives immediately asked for 12000 ft - which we refused on the grounds that neither Heathrow nor Frankfurt were typical tanker bases.

After each group had crunched the numbers, the answer was that both the A310MRTT and A330MRTT could operate with max fuel under those conditions. The 73.5T ex-ba B767-200ER proposed by TTSC for the FSTA contract was also just able do so.
Isn't this interesting? One the one hand there are those who shout loudly that MILCON is never a deciding factor and that the purchaser will always modify their facilities to accomodate a chosen weapon system. But on the other hand there is this report that states that the constraints of existing facilities was a significant driver in an international tanker selection process. Imagine that.

BTW, KC-46 will be based at McConnell and Altus. McConnell has a 12,000 ft runway and Altus 13,000 ft. So RAF has a 10,000 ft priority and USAF a 12,000 ft priority. Imagine that, different priorities for different users!

One more BTW. The KC-46 has more powerful engines and the high lift system from the -400ER, both of which improve runway performance when operating from more constrained forward bases. But of course these improvements just makes it a "Frankertanker." Imagine that.

Just This Once... 5th Nov 2014 16:42


Originally Posted by KenV (Post 8729331)
All airplanes (generally) are designed to carry a payload, they can never reach max takeoff weight with just fuel. At max fuel they always have some take off gross weight margin which is used for carrying a payload.

The 767 and A330 are designed this way. Both carry fuel only in their wings. When they reach their fuel volume limit, they still have significant gross takeoff weight margin to carry passengers and cargo.

The MRTT, like the A330, carries all its fuel in its wings. It cannot trade payload for additional fuel.

The KC-46 has belly tanks. It can trade payload for additional fuel in those belly tanks.

The result is that the KC-46 has a ferry range advantage over the MRTT.

Do you believe the stuff you spouting?

:eek:

KenV 5th Nov 2014 16:43


Ken, Voyager max take off 233t , max fuel theoretically 111t ish, ZFW with min crew 125 ish you do the math.
Hmmmm. 111 + 125 = 236, 3t more than MTOGW. So the Voyager can NEVER reach max fuel and even with zero payload and min crew, one cannot fill the tanks. Odd design. The numbers we crunched when I was with N-G came out quite a bit differently.

KenV 5th Nov 2014 16:47


Do you belie the stuff you spouting?
Believe? I had no idea this was a religious discussion.
What airplane facts did I get wrong?

t43562 5th Nov 2014 17:05

is it more expensive to extend a runway than to build ramps and extend hangars? I am not suggesting an answer - I am a know-nothing hence the question.

vascodegama 5th Nov 2014 17:39

The point I was making was that the ac can trade payload for fuel and incidentally does carry fuel other than in the wings. In other words it can reach max take off with fuel alone. Come to think of it so could the Tristar KC1/K1!

tdracer 5th Nov 2014 18:18


Some years ago I was involved in a multinational AAR study. One topic to be covered was practical maximum fuel loads for future tankers. But rather than believe manufacturers' glossy brochure boasts, I set the following conditions for the departure and arrival aerodromes: Sea Level, ISA, still air, 10000 ft runway. Hardly very demanding and reasonably typical of most large European aerodromes.

The US representatives immediately asked for 12000 ft - which we refused on the grounds that neither Heathrow nor Frankfurt were typical tanker bases.

After each group had crunched the numbers, the answer was that both the A310MRTT and A330MRTT could operate with max fuel under those conditions. The 73.5T ex-ba B767-200ER proposed by TTSC for the FSTA contract was also just able do so.
Sorry BEagle, but I have to call BS. First off, BA never even had 767-200ERs, they were -300ERs. And 767 takeoff performance is just fine (as 1000 in-service passenger and freighter 767s can attest).
The 767-2C/KC-46 is designed for MTOW (415,000 lbs) at sea level from a 8,400 ft. runway up to corner point temp (+15C).

KenV, thanks for the objective and informed comments - in sharp contrast to most of what's been posted on this thread.

KenV 5th Nov 2014 18:32


is it more expensive to extend a runway than to build ramps and extend hangars? I am not suggesting an answer - I am a know-nothing hence the question.
That depends. How much more runway vs how much more ramp? As for hangars, they're pricey. I understand (but cannot confirm) that Voyagers cannot fit in the hangars at their home base. Rather than pay to enlarge the existing hangars they evacuate the aircraft every time there is a major weather event.

BEagle 5th Nov 2014 18:54

If there was any BS, then it was from Boeing!

Whether ba operated 767-200ERs or 767-300ERs is nihil ad rem. The point is that they struggle to operate from a 10000 ft balanced field in ISA / still air conditions at MTOW.

Those who've operated the ba aircraft on hot days at high AUW confirm that the take-off performance is utterly woeful under such conditions. Which rather backed up the Boeing FSTA bidder's comment "Runway performance? Yes, Airbus has got us beaten there!"

As for Voyagers evacuating whenever there's a significant weather event, that certainly isn't true at home base - but might be so in the S.Atlantic due to the inadequate hangar.

Still, until the Frankentanker actually flies (perhaps next year, but who knows...??), no-one will really know whether it can actually operate at MTOW from anything less than a 12000 ft balanced field in still-air / ISA / SL conditions.

KenV 5th Nov 2014 19:10


The point I was making was that the ac can trade payload for fuel and incidentally does carry fuel other than in the wings. In other words it can reach max take off with fuel alone. Come to think of it so could the Tristar KC1/K1!
Interesting. The MRTT both Northrop Grumman and Airbus offered to USAF had ONLY wing fuel. No belly fuel. None. It could not reach max take off gross weight (MTOGW) with fuel alone. The RAF must have installed additional tankage in their Voyagers.

And about those TriStars: fuel capacity of the -200 is 180Klb and OEW is 248Klb. So fully fueled an empty TriStar weighs 428Klb. MTOGW is 466Klb. So fully fueled a TriStar can still carry a 38Klb payload. If RAF TriStars can reach MTOGW with fuel alone, then they also must have additional tanks installed.

No airliner has ever been designed to be able to reach MTOGW with fuel alone and no payload. EVERY airliner has two knees in its payload/range curve. Indeed there are precious few aircraft of any kind that can reach MTOGW with fuel alone simply because the point of most aircraft is to transport a payload, and not to transport itself. Its called a PAYload for a reason. That's how the operator makes money with it. Flying around with zero payload is a hugely money losing proposition.

Tanker aircraft are an exception in that the payload is fuel. If the plumbing is designed properly, the payload fuel can be burned by the engines. This is NOT always the case in tanker aircraft. In some tankers, the payload fuel can only be offloaded and cannnot be transferred to the wing tanks for use by the engines.

KenV 5th Nov 2014 19:23


If there was any BS, then it was from Boeing!

Whether ba operated 767-200ERs or 767-300ERs is nihil ad rem. The point is that they struggle to operate from a 10000 ft balanced field in ISA / still air conditions at MTOW.
Interesting. Wiki claims the source of their data is Boeing, and according to wiki, the "Takeoff distance at MTOW (sea level, ISA)" is 8,300 ft for both the -200ER and the -300ER.

Just This Once... 5th Nov 2014 19:31


Originally Posted by KenV (Post 8729547)
Interesting. The MRTT both Northrop Grumman and Airbus offered to USAF had ONLY wing fuel. No belly fuel. None. It could not reach max take off gross weight (MTOGW) with fuel alone. The RAF must have installed additional tankage in their Voyagers.

No airliner has ever been designed to be able to reach MTOGW with fuel alone and no payload.

No, the offer to the USAF had the A330 standard fuel configuration. The RAF also have the standard configuration. The MRTT for the other markets has the standard configuration. No extra tanks were fitted or need to be fitted. No, the standard A330 does not have fuel only in the wings. The fuel load has already been covered.

You say you were on the NG team that offered the A330??

http://lessonslearned.faa.gov/AirTra...Fuel_tanks.jpg

tdracer 5th Nov 2014 19:41


If there was any BS, then it was from Boeing!

Whether ba operated 767-200ERs or 767-300ERs is nihil ad rem. The point is that they struggle to operate from a 10000 ft balanced field in ISA / still air conditions at MTOW.
Sorry BEagle, but I'm looking at the FAA approved numbers - you know, the numbers that the airlines use. 767-300ER, with RB211-524H engines, MTOW of 415,000 lbs. :
F.A.R. TAKEOFF RUNWAY LENGTH REQUIREMENTS - STANDARD DAY - 9,100 ft.
Make it a +15 deg C day, and it increases to about 9,500 ft.
For the 767-300ER with the more powerful PW4062 engines (which will be on the 767-2C/KE-46), and those field lengths drop to about 8,200 ft. and 8,600 ft., respectively

These numbers are out of FAA approved 767 airplane manuals.
Where did you pull your numbers from?:confused:

BEagle 5th Nov 2014 19:47

KenV wrote:

Interesting. Wiki claims the source of their data is Boeing, and according to wiki, the "Takeoff distance at MTOW (sea level, ISA)" is 8,300 ft for both the -200ER and the -300ER.
You're not seriously expecting anyone to believe wiki as your reference source, are you?

Did you even know the capability of the Northrop Grumman offer?

As for

In some tankers, the payload fuel can only be offloaded and cannnot be transferred to the wing tanks for use by the engines.
Oh really? Which tankers? Apart from the KC-135Q, that is.

If the level of knowledge you've exhibited on this forum is anything to go by - and you really worked for them, it's hardly surprising that Northrop Grumman's offer failed.

KenV 5th Nov 2014 20:12


No, the offer to the USAF had the A330 standard fuel configuration. The RAF also have the standard configuration. The MRTT for the other markets has the standard configuration. No extra tanks were fitted or need to be fitted. No, the standard A330 does not have fuel only in the wings. The fuel load has already been covered.

You say you were on the NG team that offered the A330??
You are correct, I neglected to mention the tail tank. But the bottom line was that with the standard A330 fuel configuration, the MRRT offered could not reach MTOGW with fuel alone.

And yes, I was on the NG team that co-developed the boom and the RARO (remote aerial refueling operator) station. At that time Boeing's offer was based on the KC-135 boom and our boom was far superior. And our proposal won. Our boom forced Boeing to do a total redesign based on the KC-10 boom for their next effort. Sadly, NG was not part of the next effort.

Just This Once... 5th Nov 2014 20:16

…or the 32 tonnes in the centre tank.

tdracer 5th Nov 2014 20:18


You're not seriously expecting anyone to believe wiki as your reference source, are you?
Are you similarly dismissive of the FAA approved flight manuals?

Rick777 5th Nov 2014 20:24

When they put the CFMs on the KC135 and called the tanker of the 21st century it sounds like they were right.

KenV 5th Nov 2014 20:33


You're not seriously expecting anyone to believe wiki as your reference source, are you?
Wiki claims they used Boeing data and its written and published. If that offends you, so be it. I'm fine with that. And if you'd rather trust the memory of a many years ago competition, that's fine with me also.

KenV 5th Nov 2014 20:37


…or the 32 tonnes in the centre tank.
We considered the tanks in the center wing to be part of the wing tankage. We view that as wing structure, not fuselage structure.

Just This Once... 5th Nov 2014 20:42

Nice try...

tdracer 5th Nov 2014 20:48

Just This Once, are trying to say the center wing box isn't part of the wing?:eek:

Just This Once... 5th Nov 2014 21:08

My remarks were aimed at the missing fuel volume from our resident A330 tanker expert and his suggestion that the USAF option carried less than standard A330s.

Comical Ali comes to mind.

Davef68 5th Nov 2014 23:09


Originally Posted by KenV
And about those TriStars: fuel capacity of the -200 is 180Klb and OEW is 248Klb. So fully fueled an empty TriStar weighs 428Klb. MTOGW is 466Klb. So fully fueled a TriStar can still carry a 38Klb payload. If RAF TriStars can reach MTOGW with fuel alone, then they also must have additional tanks installed.

They did (and the RAF ones were -500s) - if my memory is correct the additional tanks added approx 100Klb of fuel capacity

RAFEngO74to09 5th Nov 2014 23:57

Tristar KC1 MTOW & Fuel
 
According to this: Tristar bows out | Wings of History


MTOW 539,000 lb with 212,410lb fuel in wings and 98,285lb fuel in 2 cargo bays.

D-IFF_ident 6th Nov 2014 05:06

Regards the 12,000 / 13,000 / 10,000 runway argument. I'm pretty sure the A330 MRTT can manage the 12,000 or 13,000 runways too.

KenV 6th Nov 2014 19:27


My remarks were aimed at the missing fuel volume from our resident A330 tanker expert and his suggestion that the USAF option carried less than standard A330s.

Comical Ali comes to mind.
1. There is no missing fuel volume. The centerwing tank has always been part of the wing and its volume was considered. The tail tank volume was also considered, although I admitted I forgot to specifically mention it.

2. Neither you nor anyone else have provided any data indicating that the MRTT offered to USAF has less fuel volume than "standard A330s". The only data provided for the Voyager was highly suspect, showing that even at zero payload, the tanks could not be filled, a highly unlikely design. However there MAY be a simple explanation for that: OEW (Operating Empty Weight). If the Voyager has a high OEW because of modifications or onboard equipment, then it will mass out before reaching its max fuel capacity. But that seems highly unlikely. Why? Because it would mean the Voyager is flying around with over 20,000 lbs of extra weight. More llikely is that the numbers provided were erroneous.

Here's some hard data for a "standard" commercial A330s:
(Since some folks take offense at wiki data, all the data below came from Jane's, which coincidentally is exactly the same as the wiki data)

A330-300
OEW = 273.5Klbs
Fuel capacity = 175.2Klbs
MTOGW = 534.0Klbs

A330-200
OEW = 263.7Klbs
Fuel capacity = 249.8Klbs
MTOGW = 534.0Klbs

Now, lets "do the math"

"standard" A330-300
273.5 + 175.2 = 448.7 = ramp weight w/max fuel w/zero payload
534.0 - 448.7 = 85.3 = payload capacity (in Klbs) with full fuel load

"standard" A330-200 (Which is what the MRTT is based on).
263.7 + 249.8 = 513.5 = ramp weight w/max fuel w/zero payload
534.0 - 513.5 = 20.5 = payload capacity (in Klbs) with full fuel load

Imagine that!! BOTH versions can carry substantial payloads with a full fuel load, just like every ariliner ever designed. Who'd have thought?

And my goodness, when a "standard A330-200" is full of fuel, it can still carry 20.5 THOUSAND pounds of payload. I don't remember the OEW of the MRTT offered to USAF, but I'm very confident it was not 20.5Klbs heavier than a "standard A330". Indeed if memory serves it was a bit lighter.

Comical indeed.

And about that "A330 tanker expert" remark. I never claimed nor even remotely suggested that I was an "A330 tanker expert." I am however somewhat familiar with the two tankers offered to USAF and some of the criteria used to choose between the two offers. And I chose to share some of that information here. As for the various "true believers" who got their knickers in a twist.......yes, comical does indeed come to mind.

vascodegama 7th Nov 2014 05:34

Ken

Sorry to have to tell you that my figures are correct. It may well be that the base ac theoretical weights give the possible "substantial" payload that you refer to but the figures that I have used are the practical ones. It's a bit like the theoretical max fuel of the Tristar KC1- not possible to achieve on a day to day
basis.

KenV 7th Nov 2014 14:23


Ken, Sorry to have to tell you that my figures are correct. It may well be that the base ac theoretical weights give the possible "substantial" payload that you refer to but the figures that I have used are the practical ones. It's a bit like the theoretical max fuel of the Tristar KC1- not possible to achieve on a day to day basis.
OK, your fuel and weight figures for the Voyager are correct. So? It's still an odd design that makes it impossible to put on a full fuel load (on the other hand, if the Voyager's max ramp weight is 3t higher than MTOGW then the crew can burn off 3t of fuel before taking off. Still kinda odd though.) However a number of folks have stated that the RAF's other air tankers have belly tanks with the TriStar's belly tanks having near 100Klb capacity. A "standard" A330 cannot reach MTOGW with just fuel, and you never answered if the RAF did or did not put belly tanks in the Voyager to enable it to reach MTOGW with just fuel. Just This Once in post #93 implies that the Voyager, unlike the other RAF air tankers, has no belly tanks. If that is true, then either the Voyager's empty weight is 20Klb higher than a "standard" A330, or either the fuel capacity figures provided by both Janes and wiki are off by 20Klb, or the figures provided by you are off by 20Klb.

This much I'm very confident of: the MRTT offered to USAF did not have belly tanks and it could not reach MTOGW with just fuel. I have no idea why the Voyager is different in that regard. I also have no idea why that difference is so important to some folks that they've gotten their knickers in a twist over them. But here we are.

D-IFF_ident 7th Nov 2014 15:54

It's a fairly common tanker design to not reach MAX FOB without exceeding MAX TOW. You can't get anywhere near tanks full in a KC-10 for example. Fuel tank capacity is a function of volume - or the space available in the airframe. For the engineers it's probably more important that they avoid the situation where MAX FOB gives less than MAX TOW.

KC45 OEW was around 130,000KG. MAX FOB was 111,000KG.

MAX TOW still 233,000KG

BEagle 7th Nov 2014 15:56

Voyager does not have any additional fuel tanks; unlike the KC-46A it doesn't need any.

Voyager's under floor cargo area isn't compromised by additional centre tank 'plugs', whereas KC-46A's is. Hence it needs an upper deck cargo door whereas Voyager does not.

From what has been posted, typical ZFW for Voyager means that it's about 2.1T short of being able to operate with full fuel. But it can still take about 98% of max fuel. Why is it heavier than an A330-200? Consider the weight of AAR pods, FRU, camera equipment, additional avionics and DASS, the MSO's equipment etc. and there you have the answer.

I doubt whether the KC-45A would have been able to operate with 111T of fuel at start either - particularly given the weight of the ARBS.

Incidentally, the A330 centre tank is indeed considered to be a 'centre wing' tank rather than a 'fuselage' tank.

D-IFF_ident makes a good point regarding fuel volume. Airliner brochures tend to use low SG values in order to delude customers into thinking that a higher payload will be available than will actually turn out to be the case in service. Whereas a tanker manufacturer is more interested in ensuring that a high fuel mass, rather than volume, is available - so will quote a higher SG value. The A330MRTT brochure uses a realistic SG value of 0.799, whereas if the value of 0.785 as used in other brochures was quoted, 139000 litre would have a mass of 109T....and MTOW with max fuel (apart from that used during taxying) would be possible.

KenV 7th Nov 2014 17:25


Voyager does not have any additional fuel tanks; unlike the KC-46A it doesn't need any.

Voyager's under floor cargo area isn't compromised by additional centre tank 'plugs', whereas KC-46A's is. Hence it needs an upper deck cargo door whereas Voyager does not.
Once again, "need" is in the eye of the beholder. Your eye might not see those as needs. But the USAF eye decided that a cargo door and cargo floor were priorities. The KC-10 for example (which is even larger than the A330) has a cargo door, cargo floor, and belly tanks. Why? Besides the ability to handle fully loaded military 463L pallets, the cargo door/floor facilitates medevac. Airbus not even offering them hurt our proposal. We dearly wanted Airbus to offer an A330-200F based MRTT, which had the cargo door, cargo floor, and the revised nose gear. But they did not want to move up the freighter development schedule to meet the first competition's schedule. They simply refused to offer it for the later competitions and still refuse to do so. Don't know why.

And oh yes, if Voyager has no belly tanks, then I don't know how it could possibly mass out before it volumed out. It's hard to imagine Voyager's empty weight is 20klbs higher than an A330's empty weight. I do know that the MRTT offered to USAF in the first round was very slightly lighter than the A330-200 even with the addition of all the refueling gear because it had the lightweight passenger floor, and no seats, galleys, lavs, etc. I can't remember for sure, but it may not even have had the cargo handling gear in the belly. It was highly optimized as a pure air tanker.

BEagle 7th Nov 2014 18:58

KenV wrote:

And oh yes, if Voyager has no belly tanks, then I don't know how it could possibly mass out before it volumed out.
Do you actually understand the concepts of specific gravity and the effect of temperature on SG? Such factors may be insignificant in some little mini-jet such as an A-4, but they are highly significant in large aircraft such as the A330.

Total tank volume in the A330-MRTT is 139000 litre. Assuming you can do sums, you might like to calculate the total mass at different specific gravity values, then adjust that for temperature deviation.

Again, the USAF needed cargo floor and door in the Frankentanker because the B767's normal, somewhat limited underfloor cargo space is further compromised by the center tank plugs needed to meet the AAR requirements of the KC-X competition.

Heathrow Harry 8th Nov 2014 11:02

" USAF eye decided that a cargo door and cargo floor were priorities"

then why not buy more freighters? tha damn thing is supposed to be a TANKER, not a glorified DC-8F

The USAF wanted a Boeing aircraft - and they're going to get one.........

and they will pay the price :rolleyes::rolleyes:

D-IFF_ident 8th Nov 2014 13:43

The KC-10 is not larger than the A330. The KC-10 measures 50 x 55 m - the A330-200 is 58 x 60m.

tdracer 9th Nov 2014 06:17


then why not buy more freighters? tha damn thing is supposed to be a TANKER, not a glorified DC-8F
Really HH? You're really going to argue that the A330 is a better deal because you also need to buy another cargo aircraft to provide similar capability to the KC-46?
Listen, some of the USAF requirements during the tanker completion were quite frankly silly - but when we went back and tried to point out how some of the requirements made no sense in the real world, the basic response was along the line of "what part of mandatory don't you understand?" After contract award, we tried again - same response.


D-IFF_ident, I don't think aircraft footprint relates much to it's cargo carrying capability - and in that regard the KC-10 fuselage is ~1 ft. larger in diameter than the A330.

stilton 9th Nov 2014 10:04

Lots of xenophobic attitudes here and a clear bias to the far less flexible Airbus platform from our European friends.


Fact is the 'frankentanker' is just a better aircraft for the USAF.

Heathrow Harry 9th Nov 2014 10:32

The US will discover, as the British have, that once you have a single supplier then your negotiating position is zero - you HAVE to buy from them

And so you finish up with even bigger cost overruns and kit that just doesn't work

D-IFF_ident 10th Nov 2014 06:53

Not sure where the xenophobia is - I can only see people putting their opinions about different airframes forward. Personally, my opinion on which is better - the KC-45 or the KC-46 is "none of the above". If I was in a position to make decisions in strategic multi-role tanker procurement I'd want at least 3 engines, cargo door, flexible cabin arrangement able to take a minimum of between 0 pallets:250 passengers to 20 pallets: 0 passengers, with a minimum combi-load of 10 pallets:100 passengers and no height compromise for strengthening the floor or having overhead lockers. I'd want a comprehensive C2 avionics suite with modular intel/sensor/MAWS/LIRCM systems, an integrated mission planning system, inbuilt W&B sensors connected to the onboard flight planning systems. I'd want a variety of options for internal configurations for Aeromed/VIP etc and fuel tanks that can be isolated so I could do the all-important fuel deliveries to keep the support staff oil heaters working. In general I'd want a self-supporting command and control, passenger, cargo, tanker, battle-damage resistant jet aircraft with the shortest take-off/landing roll possible.

In short I'd want a purpose-built aircraft, not a modified civilian airliner.

Since that option doesn't exist I'd settle for the Airbus airframe, with a Boeing boom and Cobham pods. Parker can supply the UARRSI and Eaton can sort out the plumbing. :ok:


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