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Teal
1st May 2008, 05:54
From aviation writer Ben Sandilands (today's crikey.com.au)


Ben Sandilands writes:
A safety question mark has been put against the world’s most commonly flown jet, the Boeing 737, by the US equivalent of CASA, the Federal Aviation Administration. It has issued a proposed airworthiness directive which would compel airlines to perform a wide range of inspections and possible repairs or overhauls to the small stubby wings beside the tails of the jets to prevent a potential loss of control. And it’s all about balls, well, ball bearings.
Close to 100 of the various models of the 130-180 passenger single aisle 737 family are in daily service in Australia with Virgin Blue and Qantas, plus the VIP versions used by the PM and his media entourage that are known affectionately as Reptile One and Reptile Two. The FAA’s proposed directive which would be automatically adopted world wide for insurance reasons if no other, will come into force subject to feedback from the airlines by mid June.
The overnight alert was issued because of concerns raised during a design and safety review that Boeing conducted earlier this year into the trim units on all of its airliners. The specific concern is the risk of failure in the horizontal stabilizer trim actuator similar to one that broke off an aged OzJet 737 over the Christmas holiday period and saw its pilots struggling to maintain control before making an emergency landing in Port Moresby. A Qantas engineer says Boeing is paranoid about the tiny part because it is the component most likely cause a crash if not meticulously maintained in a 737 no matter how new or old.
But until the Boeing review took place no-one had suspected there could be extensive corrosion in critically important ball bearings inside these trim mechanisms. When such corrosion was found inside a 757 trim unit similar to those on its 737s the alarm bells went off because a new way for the control device to fail had been identified. Without trim control it is extremely difficult if not impossible to maintain level flight, as infamously happened to an Alaska Airlines MD-83 on 31 January 2000, which flipped upside down and crashed into the sea near Los Angeles killing all 88 people on board.
What’s the bet the PM’s 737 gets its ball bearings checked faster than any others, and that serious examinations of the other Australian jets in question happen well before they become compulsory?

Skystar320
1st May 2008, 05:59
Ouch, rusty balls must hurt........

:bored::bored::bored::bored:

Stationair8
1st May 2008, 06:29
Now if it was a GA aircraft they would be grounded asap, but the airlines we give them a sporting chance.

Peter Gibson will be right onto it with the usual PR bull****!

Bumpfoh
1st May 2008, 11:57
Why not just castrate them all, then there won't be any balls to worry about now will there!:}

teresa green
2nd May 2008, 05:41
At my age rusty balls are only half the problem! Your whole undercarriage becomes a problem!

SeldomFixit
2nd May 2008, 06:43
Far more importantly: :eek:


Runaway Electric Seat Procedure

1. Initial Action: Determine which seat is running away. During the stress of routine operations, it is possible to mistake which seat is running away. Example: if the captain's seat is out of control forward, it shall appear to the captain that the first officer's is running backwards. This is a common form of disorientation and will only last until the capt. is emasculated on the control column. Do not disengage the autopilot at this time as a violent pitch down will result. In order to determine which seat is the runaway, suggested procedure is to awaken the flight engineer for trouble shooting.

2. Silence Aural Warnings: With the advent of a runaway seat, crew members describe noises of a low rumbling nature followed by the words "Jesus, my seat is out of control," followed by a piercing scream of increasing intensity and pitch, especially in cases of forward runaways. As in all emergencies and in order to comply with regulations, the first officer will silence the aural warnings by clamping a hand over the captain's mouth and advise, "Captain's mouth - shut." From this point on, refer to the checklist located on the underside of the captain's seat cushion.

3. Jammed Balls: Should the seat runaway in the forward mode, the ball bearings will interlock and jam the seat when it is four inches from the control panel. The seat will then be stuck in the forward position and travel no further forward, but begin traveling up in a vertical mode. The captain will advise crew, " I have jammed ball," the flight engineer will immediately refer to the captain's Jammed Balls Checklist located in the aft lavatory. It is imperative that the crew check for the control column damage at this time. If the control column is broken, the crew will advise dispatch that the captain has a broken stick and jammed balls.

4. Circuit Breaker - Pull: The flight engineer at this time will pull the appropriate circuit breaker to prevent the seat from running up further in the vertical mode which could cause the bearings to overheat and possibly result in a ball burst. This would necessitate the use of the Broken Balls Checklist. Since the engineer can rarely find the correct CB, it is suggested that any CB be picked at random and pulled so as not to delay completion of the checklist. Example: Pull #1 CB; captaints position will prevent him from cross-checking this step.

5. Fire, Check: When the seat bearings jam and stop forward seat travel, the electric motor may short out and start a fire under the captain, resulting in a captain's lower aft body overbeat. The flight engineer will advise the captain of the fire, to which the captain will reply "Fire, my butt."

6. Seat Up - Up: Should the seat continue to run away in the vertical mode, the first officer will advise "Seat up," to which it is suggested to place a pillow on the captain's head and land at the nearest suitable Airport