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American twins,Brit triple spool engines?

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American twins,Brit triple spool engines?

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Old 9th Mar 2011, 20:54
  #21 (permalink)  
bearfoil
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Well, the TRENT does actually have five shafts. A geared Fan arrangement allows an actual shaft "addition", and if instead of rigid couplings, the TRENT had a gearbox twixt each stub shaft, now you are talking plenty of flexible ratios. Talk about complex. Maybe Rolls' Affiliate, Allison, could get some of the Gearbox business.
 
Old 9th Mar 2011, 21:19
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ROFL! And why not a CVT or three?
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Old 9th Mar 2011, 22:31
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Twin spool engines are more fuel efficient than three spools.
See ICAO Engine Emissions Databank....Aircraft Engine Emissions | Human and Environmental Issues | Safety Regulation
Note: Compare engines with similar thrusts.


For the 777 with the GE90, the sea level SFC is 0.324, at cruise it is 0.52.
For the 777 with the Trent 800, the sea level SFC is 0.35, at cruise it is 0.56.
For the 747-8 with the GEnx, the sea level SFC is 0.27, no figures yet for cruise.

GE90 SFC (SLS) 8.30 mg/N-s (cruise)
Trent 882 SFC (SLS) 15.66 mg/N-s (cruise)

Twin spool engines have a more stable airflow pattern since the airflow is being compessed all the way to the last stage of the HP compressor before it enters the diffuser section.
This makes the engine less surge prone than a three spool design.


In a three spool engine, there is a sudden interruption (slowing down) of the airflow in the void between the IP Compressor and the HP Compressor. When the compressed air leaves the last stage of blades of the IP compressor no more compression takes place until the first stage of the HP compressor blades. This airflow interruption between the two compressors in this uncompressed void makes the engine more surge prone.


Twin spool engines, (GE or Pratt) have less heat to dissipate than three spool (Rolls Royce) engines.
Three spool engines operate at a higher oil temperature when compared to two spool engines and the oil distribution is much more complex in three spool engines. This more complex oil distribution has given RR problems over the years, some call it oil hiding.

RB211 Series 335'
Trent 700 374'
Trent 800 375'
Trent 900 385'
Trent 1000 365'

CF6-50 320'
CF6-80C2 320'
PW4000 350'
GE90 270'


Internal engine cooling airflow is less complex in a twin spool engine than a three spool one.
For this reason triple spool engines emit more smoke during start-up.


Twin spools engines have lower gyroscopic moments resulting in less side loading of the pod/strut. (pod nod)


Twin spools light off and accelerate faster than three spools.
Compare the slow spool-up time of a RR Trent compared to a GE or Pratt engine in the following link.
YouTube - L-1011 N700TS Airline History Museum 1 ..........( this almost sounds like a hung start as it takes such a long time to start )


Most fighter aicraft engines use a twin spool design for faster throttle response.

Twin spools have lower maunfacturing costs due to a lower parts count.

Twin spools are less expensive to overhaul due to the face that they have only two concentric shafts, no third (Intermediate) compressor with it's associated compressor and stator blades as in a three spool design.

The RR three spool is more difficult and more labor intensive to manufacture beacuse of the nature of the concentricity of the drive shafts, support bearings and the fact that is has three distinct compression stages.

An Oxford University/Rolls Study from 4/9/02 - 9/30/03 document notes that 10% or more of RR engines fail the final passing out test due to imbalance. 11 Trent 500 production engines failed pass-off testing due
to abnormal vibrations. This indicates that there was a systemic vibration problem. A higher rejection rate due to vibration is detected when the engines are overhauled at the RR appointed agents.
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Old 9th Mar 2011, 22:41
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The development of the original, 3 spool RB211 sent Rolls Royce broke!
It was fundamentally the delay due to problems with the hybrid fan construction (damage tolerance/l.e. erosion) that was responsible, not the choice of a 3-spool configuration..
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Old 10th Mar 2011, 00:08
  #25 (permalink)  
 
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3 Spool vs 2 Spool

unmanned transport

Thanks for your post, it was very accurate and informative.

tuna hp

The real key is not only the compressor rotational speed, but the aerodynamics that is designed into to both blades and vanes throughout the compressor and for that matter, the turbine. Also, don't forget the combustor efficiency, a big part of good, efficient fuel burn. A 3-D highly swept, light weight fan also helps immensely, as much of the thrust comes from the air passing through the fan which by-passes the core engine.

Faster doesn't = fuel efficient as "Bear" pointed out, except the Concorde with its engines were very good.

As I understand it, Rolls Royce is developing two new engines (concepts): One is an open fan design, not unlike the GE36 and the other is an engine that could compete if Boeing carries through on developing a total new replacement for the B-737. This engine is being designed at Rolls-Royce Deutschland Ltd & Co KG, and is a two spool design. This is where their two spool design expertise resides.

As in everything, you have to think outside the box at times to successfully move forward.
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Old 10th Mar 2011, 00:18
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You are welcome Turbine D.

It's my understanding that RR would like to return to twin spooled engines for their big ones as they have had too many problems with three spools especially 'oil hiding' over the years. Historically, Rolls has had to combat oil system issues with the RB211 / L1011; Trent 500 / A340-500/600’s; Trent 700 / A330; Trent 900 / A380.

RR leads the pack of the three engine manufacturers with in-flight uncontained engine failures. That is not something to be proud of.
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Old 10th Mar 2011, 01:41
  #27 (permalink)  
 
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Wouldn't a geared-fan have torquing issues similar to propellers?
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Old 10th Mar 2011, 02:09
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Lots of hand waving conclusions and opinions without substantiation suitable for a technical forum.

Every engine design has its advantages and limitations and is well designed to provide value to the cutomer (the installer) and ultimately the operator.

Let's move on and stick with facts only appropriate to narrow subject matter rather than degrade into the A vs B type arguments that clutter most threads
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Old 10th Mar 2011, 02:28
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Even though this ICAO data is for emissions, it is also valid for fuel consumption. So far it is the best fuel burn data that I have come across.
Now let us look at a comparison between twin spool and triple spool engine fuel consumption as applicable to a B777-200ER.

GE90-94B
Take-off - 3.513 kg/s
Climb-out - 2.831 kg/s
Approach - 0.876 kg/s
Idle - 0.284 kg/s

Trent 895
Take-off - 4.03 kg/s
Climb-out - 3.19 kg/s
Approach - 1.05 kg/s
Idle - 0.33 kg/s

Pratt 4090
Take-off - 3.898 kg/s
Climb-out - 2.977 kg/s
Approach - 0.957 kg/s
Idle - 0.268 kg/s
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Old 10th Mar 2011, 02:48
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Handwaving Conclusions

lomapaseo

Go back and look at the opening post. Most of the posts are debating the differences between the two engine styles. If you have something to contribute to the discussion or data that is different from that which has been presented, why not post it?
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Old 10th Mar 2011, 03:19
  #31 (permalink)  
 
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Jane-DoH

I am not sure what you mean by "torquing issues". Here is a nice simplistic overview of the geared fan engine.

YouTube - Pratt and Whitney PW1000G PurePower Engine How It Works
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Old 10th Mar 2011, 05:14
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An Oxford University/Rolls Study from 4/9/02 - 9/30/03 document notes that 10% or more of RR engines fail the final passing out test due to imbalance. 11 Trent 500 production engines failed pass-off testing due
to abnormal vibrations. This indicates that there was a systemic vibration problem. A higher rejection rate due to vibration is detected when the engines are overhauled at the RR appointed agents.
I have just been exposed to the rb211 on the 752, it is valuable due to it's long on wing time. We have our first pratt powered jet that get's better econemy but has to go out for overhaul in half the time. Just wondering if modern RR/Trent motors are closer to competing with N2 powered aircraft in fuel burn. The company I work for cares more about reliability than fuel cost's as we profit on our flights based on rock solid logistics and carry a high liability over most airlines for late flights.

Edit or note, ok 3 spool motors burn gas, just wondering if the time between overhaul is worth it? One down aircraft equals millions in revinue lost in a day..
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Old 10th Mar 2011, 05:16
  #33 (permalink)  
 
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remember when the Airbus 340 was going to have engines with variable pitch fans?

simple is better...
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Old 10th Mar 2011, 13:31
  #34 (permalink)  
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There is a design that locates the Power in the fuselage, with the Fans, freight and fannies in the wings. Drag reduction enormous, but the drawings are proprietary.

How would you do it??
 
Old 10th Mar 2011, 15:39
  #35 (permalink)  
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Bear,

Electrically?
That's the way they went on ships!
I know, lots of Cu wire gets involved and I know the density of it.....

CW
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Old 10th Mar 2011, 15:45
  #36 (permalink)  
 
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Bearfoil

Here is an interesting study on engine positioning and wing design for large commercial aircraft. The study was done at Virginia Tech.

http://citeseerx.ist.psu.edu/viewdoc...=rep1&type=pdf

Turbine D
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Old 10th Mar 2011, 17:40
  #37 (permalink)  
 
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I did a little research and while I was surprised to find that as unmanned transport et al have been saying, the Trent gets worse fuel economy compared to other engine options on the 777. But I was even more surprised to find that the Trent is considered the most RELIABLE engine on the 777 and that the GE90 777 engines have actually had more problems and require more maintenance hours per flight hour.

Interesting flip of what I would have thought.
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Old 10th Mar 2011, 18:02
  #38 (permalink)  
 
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The early GE90s on the 777-200s had teething problems but they are a bullet proof engine now.

Keep in mind that triple spool engines are more costly to overhaul due to their higher parts count and compressor blades are expensive.

The GE90-115B engine on the 773ER is one great engine and operators love it.
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Old 11th Mar 2011, 01:45
  #39 (permalink)  
 
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Turbine D,

As I understand it, the reason propeller planes experienced torque was because of the gear-box. If this engine had a gearbox, wouldn't you get torque?
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Old 11th Mar 2011, 01:50
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Jane DOH

The torque is due to the rotation of the propeller, not having a gearbox. A CE-150 has torque, but no gearbox.

GF
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