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Old 31st January 2009, 22:05   #261 (permalink)
Probationary PPRuNer
 
Join Date: Jan 2009
Location: turkey
Age: 37
Posts: 2
Bell 412 Maintenance Programme

I wonder the maintenance programme of Military 412 helicopters.

Is there any Bell 412 Military operator who is able to explain maintenance programme of military 412 helicopters?

Is there mandatory preflight inspection performed by technicians apart from flight crew performing before each flight?

What is daily inspection consept and validaty?

Is any airframe overhaul (or other type of inspections) scheduled beyond 3000hrs/5year inspections?

Does any military format MM exist for 412 helicopters?

What about maintenance test flight requirements? Do -6CF and -6CL manuals exist for 412 helicopters?

Any help/information will be higly appriciated...
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Old 1st February 2009, 00:23   #262 (permalink)
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Join Date: Jan 2009
Location: Jamaica
Age: 29
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Talking 412EP MR track and balance

A tech rep from Bell Helicopter came and looked at the aircraft. After several checks and isolating the Main drive shaft Vibration. It was realized that the rotor brake disc was warped. That has gotten rid of the high frequency vibration throughout the airframe. The aircraft has subsequently smoothed out a bit. I only experience a slight lateral vibration in the 60 kts letdown.
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Old 1st February 2009, 02:30   #263 (permalink)
 
Join Date: Dec 2000
Location: Arlington, Tx. US
Posts: 121
Deviator

I have seen the reported rotor problems when certain RT&B equipment is being used. What were you using Chadwick, RADS, Bell's HVM?

In most cases it is just a lead-lag damper.

Also unless you have 20 year old blades all are interchangable and not as reported in pairs unless they get cocked up during refurb.

The Sultan
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Old 1st February 2009, 03:06   #264 (permalink)
 
Join Date: Dec 2004
Location: Great White North
Posts: 59
Special Inspections for Bell 412 in Military Ops

The answer: NO

All Bell 412s, what ever the paint scheme, have the same inspection requirements. Some customers have elected to slightly modify their schedule because of past incidents/events. And yes, the highest interval is the 5 year/3000 Hr inspection.
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Old 1st July 2009, 04:52   #265 (permalink)
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Join Date: Jul 2009
Location: canada
Posts: 2
Thumbs down Bell 412 unusual engine problem

Hello there. Just picking up our Bell 412 from contractor following a 600 hr inspection. The #1 engine was taken out because it was reported that engine stalling / popping was occurring. Some of the compressor blades were changed out and the engine got a new combustion liner.

We started doing our post 600 hr ground runs and noticed that the #1 engine was still popping since repair! It seemed to pop like a machine gun going off between 61% to 70% Ng (N1) on a normal wind up of the #1 engine throttle. If the pilot wound up the throttle quickly like if we were doing an accel check, it wouldn't pop. Also if he brought up the throttle slowly, it wouldn't happen. It would only happen during a "normal" wind up of the throttle and it didn't matter if the governor was in auto or manual.

So far we have swapped fuel clusters from our #2 side since it was proven serviceable during ground runs, changed bleed valves, fuel surge accumulator, fuel dump valve, checked P3 filter, checked for air leaks, changed the setting on the accel dome 3 clicks in either direction and still has the symptoms!

So any input on the cause of this problem would be very helpful because i think we've changed about everything that we can before we change the engine!

Thanks.
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Old 1st July 2009, 16:17   #266 (permalink)
 
Join Date: Dec 2001
Location: Philadelphia PA
Age: 59
Posts: 1,291
Check the inlet system?
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Old 1st July 2009, 16:37   #267 (permalink)
 
Join Date: Dec 2003
Location: Was Abu Dhabi, now Doha!!
Age: 57
Posts: 77
How olds (hrs) the Engine and was it popping before the inspection? if not what was done to the engine during the check? has it had an HSI recently where the CT vane ring was changed?
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Old 2nd July 2009, 17:57   #268 (permalink)
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Join Date: Jul 2009
Location: canada
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Well, oddly enough, before we changed fuel clusters it wouldn't pop with the intake cowling off!! I guess P&W do say that these birds do have a problem with the intake system with the 3D engines.

Anyways, got word back from the P&W guys and our Bell Rep. They have concluded that our "surge margin" in the engine was too close and it was running too rich. This was evident because we pulled one fuel nozzle and it was covered in black powdery carbon!

So the decision was to pull the engine and replace it. I'm just glad that i'm not forking the bill for this mess. Thanks for the input.
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Old 2nd July 2009, 21:11   #269 (permalink)
 
Join Date: Dec 2003
Location: Was Abu Dhabi, now Doha!!
Age: 57
Posts: 77
Pleasure dear Chap, give my regards to your Pratt rep (Rob Pobjoy?)
Stacey
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Old 3rd July 2009, 03:41   #270 (permalink)
 
Join Date: Dec 2006
Location: Caribbean
Age: 42
Posts: 84
Who the heck is running 412s in Canada anyways?
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Old 3rd July 2009, 19:46   #271 (permalink)
 
Join Date: Mar 2002
Location: West of zero
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Errrmmm... The Canadian Defence Forces? (CH-148 Griffon).
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Old 3rd July 2009, 19:55   #272 (permalink)
 
Join Date: Oct 2004
Location: Ontario, Canada
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CH 148 is the Cyclone/S92

CH 146 is the Griffon/412

Last edited by carholme : 3rd July 2009 at 19:56. Reason: spelling
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Old 3rd July 2009, 22:14   #273 (permalink)
 
Join Date: Dec 2004
Location: Great White North
Posts: 59
and.... Surete du Quebec (Quebec Provincial Police), NRC (National Research Council, fly by wire, flying simulator), Allied Wings (commercial, de-militarized CH-146 flying as trainers)...
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