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One for the maintainers, hardest job you have done

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One for the maintainers, hardest job you have done

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Old 16th Jun 2014, 20:05
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Originally Posted by NutLoose
You want to try taking the bog out of a Nigerian CAA aircraft where the carpet was crustier than a Ginsters Cornish Pasty.
No, I don't believe I do!


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Old 16th Jun 2014, 20:46
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Rectifier change on a Britannia

3 tank change on a Canberra, in a tropical climate
Setting up the LABS gyroscopes... ditto

Dropped a nut in an NF11 cockpit, told the chief, ''don't worry lad, you've got all night to find it'', and I did!
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Old 16th Jun 2014, 20:56
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3 tank change on a Canberra, in a tropical climate
Aha...done the opposite of that

3 tank change outside on a cold and snowy day 'somewhere in Rutland'
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Old 16th Jun 2014, 21:26
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Unhappy

Lightning T/Plane autostab with the `Jet pipes still in`
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Old 16th Jun 2014, 21:47
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Quote:
Originally Posted by NutLoose
You want to try taking the bog out of a Nigerian CAA aircraft where the carpet was crustier than a Ginsters Cornish Pasty.


No, I don't believe I do!
They used to arrive, and we'd call in Rentokil, who would arrive, drop a chemical bomb and then depart for a few days while they tried to kill the wildlife, it was gloves and masks at dawn, I had to strip it out to do a mod, (King Air) but the floor structure under the bog had dissolved... Yuk...... I did one Nigerian aircraft and they had used an easy out to get out drilled screws, then used the easy out to refit them
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Old 16th Jun 2014, 22:27
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Guys, I think I can say that, when I stopped being a marine engineer and became an RAF pilot, I did appreciate not being the one who had to fix it - Thank you
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Old 17th Jun 2014, 00:59
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Remove and replace the Utility Hydraulic Manifold on a Wokka in a warm climate.
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Old 17th Jun 2014, 02:57
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One from an ex-colleague, his worst job was doing some wiring work in the nosebay of a Phantom, primarily because the best way to assemble the p clip afterwards was to superglue the washer to his finger. Once assembled he would pull a couple of layers of skin off his finger, but at least he could get everything in the right place.

Mine was trying to find a laser snag on a Tornado after I'd left the mob and become a civvy. We were called in as the "experts", turned out the only physical fault was a cable screen had come loose but the "noise" on the cable was now being interpreted as a laser range by the software which was giving every indication that the laser was firing when it wasn't.

Dave Parry: serves you right for being an Instie. At least the Comms kit was somewhere out of the rain and wind....
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Old 17th Jun 2014, 03:54
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Angry chipmunk!

Generator balance,volt reg was behind the rudder pedals.Changing nav light bulbs with engs running on a crew change(varsities),at night of course!
Most things on a hunter!
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Old 17th Jun 2014, 05:43
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Replacing sheared cam roll pins on a RHAG lying in the snow after a Tonka driver had engaged it with his 15 ton tricycle at 150 knots.
Expeditionary Installation of a Portable Arresting System in rock hard ground. 31 x 5 feet stakes to be driven into said ground on each side. Now that was a sod of a job!
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Old 17th Jun 2014, 08:17
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Repairing a duff Green Satin cable to the indicator, situated vertically, down to the left of the Nav's bang seat,in the back of a Canberra B6Mod. in July, in Sharjah Lost a few pounds there.
Regards,Den.
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Old 17th Jun 2014, 09:53
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Setting up the searchlight on Nimmy's - far too many volts waiting to hit you on a damp Scottish night shift if you didn't locate your screwdriver exactly on the potentiometers while wearing 3 layers of arc welding glass to stop your retinas getting scorched

Another was getting the Herc Tanker HDUs set up, alas we didn't have a "gag" in ASI so had to do it while airborne rather than on the ground.
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Old 17th Jun 2014, 10:27
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Loving these stories!
For me:
Also the battery on the Phantom.
Ramp actuator on the Phantom.
Stabilator feel bellows on the Phantom. (Not a regular thing to change but it did involve hanging through the access panel upside down for many hours working with a torch and mirror.)

Anything in Zone 19 on the Tornado - especially in hotter climates.

I haven't resorted to superglue on my fingers to hold washers in place but - look away now if you are of a nervous disposition - I have deliberately jammed split pin legs under my nail and then put my arm back in the access hole to reach a very inaccessible bolt. Makes me sick to recall it!

Keep 'em coming!
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Old 17th Jun 2014, 11:24
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Burners on C-130 K - you needed to be double jointed and have eyes on stalks. Everything was done blind through tiny access panels and nothing could be seen.
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Old 17th Jun 2014, 11:34
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On attachment with a Canberra Sqn refuelling the bomb bay fuel tank!

As someone relative new to this with relative little training, trying to insert the nozzle and then avoiding getting covered in fuel as it gets to the top. Not sure if there was a way to check the fuel level as no one told me
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Old 17th Jun 2014, 11:46
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Wirelocking the autopilot plugs on VC10 wing / stab PFCU's.
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Old 17th Jun 2014, 12:26
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Canberra Brake Control Valve - forward of the rudder pedals but under the cockpit floor, to give you yer differential braking.


It's a well known fact that English Electric's first great success in aircraft design was the Brake Control Valve, and that the Canberra was then designed and built around it.
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Old 17th Jun 2014, 12:52
  #38 (permalink)  
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In the RAF, changing a tank unit in a Vulcan No.7 Tank ranks pretty close with changing and adjusting a VC10 Flap Asymmetry Transmitter.

As a civilian: absolutely nothing in over 40 years of fixing broken aeroplanes can compare with rewiring engine pylons on a B707. I still bear the scars on the inside of my upper arms!
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Old 17th Jun 2014, 13:25
  #39 (permalink)  
 
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Dark Helmet said:
Anything in Zone 19 on the Tornado - especially in hotter climates.
Yep Zone 19 was a bitch - plus you could be assured that when you looked down some SOB had painted your safety boots. - Good times!
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Old 17th Jun 2014, 13:51
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Anti "g" valve change in a Hunger FGA9/FR10 on the line in Muharraq with the seat still fitted in summer temperatures, the jubilee clip that tightened the outlet hose was very trying!!!!
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